Senior Die Cast Engineer

Twin City Die Castings, Inc.; Minneapolis, Northern (MN, KY); Hybrid; USD 95,000 - 115,000; Full time

Benefits offered by this job

Employee Ownership

401(k) Match

Paid Holidays and Vacations

ICHRA – Health plan options

FSAs & HSAs

Vision and Dental Insurance

Company-Paid Disability Insurance

Life Insurance

Job summary

Twin City Die Castings Company seeks a Senior Die Cast Process Engineer based in Minneapolis, MN, with travel to Monticello, MN, and Watertown, SD to lead process development and tooling for aluminum die casting.

The ideal candidate has 10+ years in manufacturing engineering, strong Foundry knowledge, and expertise in process optimization, thermal control, and data-driven problem solving, with strict ITAR compliance.

Qualifications

• Bachelor's degree in Manufacturing Engineering or equivalent is required.
• Minimum of 10 years’ experience in a manufacturing and/or engineering environment.
• Knowledge of foundry methodologies and aluminum die casting.
• Experience in process development or manufacturing engineering related to aluminum die casting.
• Knowledge of casting dies, metal pouring, critical control parameters, part removal, deburring, etc.

Responsibilities

• Design and develop die casting processes and tooling for new products.
• Lead die casting projects from concept to production.
• Collaborate with cross-functional teams to ensure product quality and performance.
• Implement and drive continuous improvement initiatives to optimize production efficiency.
• Provide technical support and guidance to junior engineers and production staff.
• Conduct root cause analysis and implement corrective actions for process-related issues.
• Stay updated with industry trends and advancements in die casting technology.
• Travel to other plants in Monticello, MN, and Watertown, SD to support manufacturing across the organization.

Skills

Problem-solving

Statistical methods

Thermal control

Foundry knowledge

Process optimization

Measurement equipment

CAD experience

Electronic systems

Education

Bachelor's degree in Manufacturing Engineering or equivalent

Tools

CAD software

Measurement tools

Job description

Description

Senior Die Cast Process Engineer

Location: Minneapolis, MN

Company: Twin City Die Castings Company

About Us: Twin City Die Castings Company (TCDC) is a full-service provider of precision Aluminum and Magnesium die castings, proudly serving industries such as Automotive, Recreational, Industrial Equipment, Defense, Aerospace, Computer, HVAC, and Medical. Founded in 1919, TCDC has grown to be one of the premier custom die casters in the industry. We are an employee-owned company, committed to creating custom die casting solutions and fostering a supportive and innovative work environment.

Position Overview: We are seeking a highly skilled and experienced Senior Die Cast Engineer to join our team. This role is based at our Minneapolis, MN plant but will work in our Monticello, MN and Watertown, SD plants as needed. The ideal candidate will have a strong background in die casting processes, materials, and tooling, with a proven track record of leading projects and driving continuous improvement initiatives. This position requires strict adherence to US International Traffic in Arms Regulations (ITAR). Candidates must be a U.S. Person as defined by ITAR regulations.

Key Responsibilities

• Design and develop die casting processes and tooling for new products.


• Lead and manage die casting projects from concept to production.


• Collaborate with cross-functional teams to ensure product quality and performance.


• Implement and drive continuous improvement initiatives to optimize production efficiency.


• Provide technical support and guidance to junior engineers and production staff.


• Conduct root cause analysis and implement corrective actions for process-related issues.


• Stay updated with industry trends and advancements in die casting technology.


• Travel to other plants in Monticello, MN, and Watertown, SD to support manufacturing across the organization.

Qualifications

• Bachelor's degree in Manufacturing Engineering or equivalent is required.


• Minimum of 10 years’ experience in a related manufacturing and/or engineering environment.


• Knowledge of foundry methodologies.


• Experience in process development or manufacturing engineering related to aluminum die casting.


• Knowledge of casting dies, metal pouring, critical control parameters, part removal, deburring, etc.


• Experience with thermal control and process optimization.


• Familiarity with statistical techniques.


• Proficient in problem-solving.


• Proficient in the use of electronic systems and software. CAD experience is a plus.


• Knowledge of measuring equipment.

Why Work for Twin City Die Castings

• Employee Ownership: As an employee-owned company, you will have a stake in the success and growth of TCDC, fostering a sense of pride and ownership in your work.


• Professional Growth: TCDC provides excellent opportunities for learning and career advancement, with a supportive environment that encourages innovation and continuous improvement.


• Collaborative Culture: Our team-oriented and family-oriented culture ensures a positive and engaging work environment, where your contributions are valued and recognized.

Wage and Benefits

• Wage: $95,000 - $115,000 annual DOQ


• Employee Ownership (ESOP)


• 401(k) Match


• Paid Holidays and Vacations


• Individual Contributor Health Reimbursement Account (ICHRA) – Chose the plan that’s best for you and your family!


• Flexible Spending Accounts and Health Savings Accounts


• Vision and Dental Insurance


• Company-Paid Long and Short-Term Disability Insurance


• Life Insurance

Join us at Twin City Die Castings Company and be part of a team that is dedicated to excellence, innovation, and community.