Senior Dairy Automation & Controls Technician

Associated Milk Producers Inc

Blair (WI)

On-site

USD 85,000 - 110,000

Full time

3 days ago

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Benefits offered by this job

Competitive starting pay

PTO

401k

Short-term disability

Health insurance

Dental insurance

Vision insurance

Life insurance

Flexible spending accounts

Employee assistance program

Job summary

Associated Milk Producers Inc. (AMPI) seeks an experienced Automation & Controls Engineer for an on-site role in Wisconsin.

You will act as the primary SME for industrial automation, maintain Rockwell PLC/HMI systems, diagnose complex issues, and drive improvements in process stability, yield, and reliability across dairy operations. You will collaborate with Maintenance and Operations, participate in on-call rotation, and contribute to capital projects, documentation, and troubleshooting guides

Qualifications

Associate degree, technical degree, or certificate in Industrial Automation, Electrical Technology, Controls Engineering Technology, Mechatronics, Instrumentation, or related discipline.
5+ years relevant work experience required.
Experience with Rockwell PLC and HMI software and systems required.
AutoCAD LT experience is a plus.
Technical knowledge of fluid milk, cheese and drying operations in dairy manufacturing preferred.
Prior experience in manufacturing and automation required.

Responsibilities

Serve as the primary site SME for industrial automation, controls, PLCs, HMIs, and associated control systems.
Maintain, troubleshoot, modify, and optimize Rockwell/Allen-Bradley PLC-based control systems and HMI applications.
Diagnose complex automation issues and identify root causes affecting equipment reliability, process performance, and production capability.
Support automation and controls across fluid processing, milk handling, pasteurization, separation, standardization, cheese making, ingredient systems, CIP, utilities, and packaging operations.
Troubleshoot and optimize control loops, sensors, transmitters, valves, VFDs, motors, and related control devices.
Apply controls expertise to improve process stability, equipment performance, yield, quality, and operational consistency.
Support automation systems associated with fillers, packaging equipment, conveyors, case packing, palletizing, robotics, vision systems, servo/motion systems, and related material handling equipment.
Troubleshoot communication and controls issues between packaging equipment and upstream/downstream process systems.
Troubleshoot industrial communication networks and connectivity issues affecting automation and controls systems.
Support Ethernet/IP and other industrial communication technologies within the plant as required.
Maintain awareness of network architecture, connected devices, and controls infrastructure that impact plant reliability.
Provide hands-on technical support to Maintenance and Operations personnel during equipment failures, process interruptions, and other automation-related issues.
Participate in an on-call rotation to provide technical support to off-shift maintenance personnel.
Coach and develop maintenance technicians in automation, controls, instrumentation, and troubleshooting techniques.
Respond with urgency to critical automation failures and work collaboratively to restore safe and reliable operation.
Analyze equipment and controls failures to identify root causes and implement sustainable solutions.
Identify opportunities to automate manual processes, improve equipment functionality, reduce variability, and increase operating efficiency.
Lead or support automation-focused continuous improvement initiatives.
Provide controls expertise during equipment upgrades, capital projects, and process improvements.
Participate in controls design reviews, equipment specifications, factory acceptance testing, site acceptance testing, installation, commissioning, and startup activities.
Review vendor and integrator controls solutions to ensure alignment with plant standards and operational requirements.
Maintain accurate controls documentation, including PLC backups, HMI configurations, I/O information, control-system documentation, and related records.
Develop and maintain troubleshooting guides, technical references, and other resources that improve site automation capability.