Senior Controls Engineer — Lead PLC, Robotics & Systems

Lvi-Associates

Springfield (NJ)

On-site

USD 130,000 - 170,000

Full time

15 hours ago
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Job summary

Lvi-Associates in Springfield, NJ is seeking a Senior Controls Engineer to anchor its engineering team. You will lead projects from concept to commissioning, shape system architecture, and coach junior engineers on complex control systems.

You’ll work hands-on across PLC, HMI, motion control, robotics, and vision applications, collaborating with customers and internal teams to deliver reliable, scalable manufacturing solutions in a lean environment.

Qualifications

  • Bachelor’s degree in electrical, mechanical, computer science, or related technical discipline.
  • 8+ years in controls engineering with independent project ownership.
  • Hands-on PLC programming and configuration; Rockwell preferred.
  • Robotics, motion control, vision, and data acquisition expertise.
  • Experience with BOMs and electrical drawing packages.
  • Strong communication and leadership capabilities.

Responsibilities

  • Act as lead engineer on complex, multi-disciplinary builds, guiding architecture decisions.
  • Design and implement PLC, HMI, motion control, robotics, and vision applications.
  • Create engineering standards, reusable code libraries, and templates.
  • Oversee system integration, coordinating mechanical, electrical, and software workstreams.
  • Lead on-site commissioning, troubleshooting, and performance optimization.
  • Mentor junior engineers and conduct design/code reviews.
  • Manage project schedules, budgets, and vendor relationships.
  • Ensure compliance with safety standards including UL 508A.

Skills

Technical leadership
PLC programming
Team mentoring
Communication
Project delivery
Lean / small-shop mindset
Problem solving
System integration

Education

Bachelor's degree in Electrical Engineering
Bachelor's degree in Mechanical Engineering
Bachelor's degree in Computer Science

Tools

Allen-Bradley
Siemens
Beckhoff
Vision systems
Robotics

Job description

Lvi-Associates in Springfield, NJ is seeking a Senior Controls Engineer to anchor its engineering team. You will lead projects from concept to commissioning, shape system architecture, and coach junior engineers on complex control systems.

You’ll work hands-on across PLC, HMI, motion control, robotics, and vision applications, collaborating with customers and internal teams to deliver reliable, scalable manufacturing solutions in a lean environment.

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