Senior Controls Engineer: Lead PLC/Robotics & Commissioning

IMG-NA

Michigan

On-site

USD 110,000 - 140,000

Full time

2 days ago

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Job summary

IMG-NA is seeking a Senior Controls Engineer in Michigan to own and advance control systems for large-scale machinery. You will design, program, and maintain PLC and HMI solutions, lead project commissioning, and ensure safety standards across multiple teams.

You will mentor engineers, coordinate with contractors, and generate thorough documentation. Strong expertise in Allen-Bradley, Siemens platforms, and safety protocols is required to drive continuous improvements and reliable operation.

Qualifications

Bachelor's degree in Controls Engineering or equivalent work experience.
8+ years of automation experience in systems integration roles.
Strong experience with Allen-Bradley Studio 5000 and FactoryTalk View.
Experience commissioning machines, IO checkout, Ethernet/IP setup, and safety testing.
Experience with servo drives and VFDs.
Knowledge of machine safety design and safety PLCs.

Responsibilities

Develop, program, and maintain PLC and HMI control systems for machinery and projects.
Lead large-scale project commissioning to ensure systems meet performance standards.
Drive safety compliance in controls design and code per standards.
Coordinate with internal and external teams to meet technical requirements.
Mentor junior engineers and manage controls contractors on projects.
Create and maintain detailed technical documentation including schematics and user manuals.
Provide troubleshooting and support to minimize downtime on existing machines.
Identify improvements to enhance performance and expand code libraries.