Senior Controls Engineer - Industrial Automation & Mechatronics

ZipRecruiter; Southfield (MI); On-site; USD 80,000 - 110,000; Full time

Job summary

A leading engineering firm is seeking a Senior Controls Engineer specializing in industrial automation and mechatronics. The role involves designing advanced control systems, managing project delivery, and mentoring junior engineers. Ideal candidates will have a strong background in PLC programming, system integration, and project leadership.

Qualifications

• Minimum of 5 years in control systems engineering.
• Proven results in industrial automation or mechatronics.

Responsibilities

• Lead design and development of advanced control systems.
• Manage integration of mechatronic systems.
• Oversee multiple engineering projects from concept to deployment.

Skills

Analytical Skills

Problem Solving

Communication

Collaboration

Leadership

Education

Bachelor’s degree in Electrical Engineering

Bachelor’s degree in Control Systems

Bachelor’s degree in Automation

Bachelor’s degree in Mechatronics

Tools

PLC Programming

SCADA

HMI

DCS Systems

MATLAB

Simulink

Job description

Job Description

Senior Controls Engineer – Industrial Automation & Mechatronics

We are seeking a Senior Controls Engineer with expertise in industrial automation, conveyor systems, and mechatronics to join our Design & Build team. The ideal candidate has experience integrating conveyor systems with components such as lift tables, rotate stations, and tilt tables, and excels in designing and optimizing complex control systems.

Key Responsibilities

1. Control System Design: Lead the design and development of advanced control systems for automated machinery and material handling equipment, focusing on safety, efficiency, and performance.
2. PLC Programming & Configuration: Develop and implement software for PLC, HMI, and SCADA systems using ladder logic, structured text, and function block diagrams.
3. System Integration: Manage integration of mechatronic systems, ensuring seamless communication between hardware components and software platforms.
4. Troubleshooting & Optimization: Analyze and resolve system issues, enhancing reliability, uptime, and production performance.
5. Project Leadership: Oversee multiple engineering projects from concept to deployment, ensuring timely delivery within budget and client specifications.
6. Technical Documentation: Maintain accurate documentation, ensuring compliance with industry standards and safety regulations.
7. Team Mentorship: Support and guide junior engineers and technicians, conducting training to enhance team capabilities in controls and mechatronics.
8. Innovation & Improvement: Stay updated on trends in automation, controls, and mechatronic engineering, driving continuous improvement and technical excellence.

Qualifications

• Education: Bachelor’s degree in Electrical Engineering, Control Systems, Automation, Mechatronics, or related field.
• Experience: Minimum of 5 years in control systems engineering with proven results in industrial automation or mechatronics environments.

Technical Skills

• Proficiency in PLC programming (e.g., Siemens, Allen-Bradley, Schneider Electric).
• Experience with SCADA, HMI, and DCS systems.
• Strong background in mechatronic system design, control loop tuning, and diagnostics.
• Knowledge of industrial communication protocols such as Ethernet/IP, Modbus, and Profibus.
• Experience with machine safety systems including Functional Safety, SIL, IEC 61508.

Soft Skills

• Strong analytical and problem-solving skills.
• Excellent communication and collaboration abilities.
• Leadership experience, including mentoring and team development.
• High attention to detail with a focus on quality and efficiency.

Additional Qualifications

• Exposure to advanced control strategies like PID and Model Predictive Control.
• Experience with simulation tools such as MATLAB and Simulink.
• Prior experience in project management or technical leadership roles.

Company: Flex is a leading engineering firm dedicated to delivering cutting-edge solutions.