Senior Controls Engineer: High-Power Automation Lead

Core Group

Birmingham (AL)

On-site

USD 110,000 - 150,000

Full time

26 hours ago
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Job summary

Core Group is seeking a Senior Controls Engineer in Birmingham, AL to lead design and deployment of advanced control systems for high-power electrical equipment. You will develop scalable control software, create electrical documentation, and collaborate across engineering disciplines to ensure reliability.

The role requires PLC/CODESYS expertise, Linux-based control work, and hands-on experience with VFDs, drives, and power electronics.

Qualifications

  • Bachelor's degree in Electrical Engineering or a related technical discipline.
  • 7+ years of experience in industrial controls, automation, or power systems.
  • Hands-on PLC programming with CODESYS environments.
  • Experience with Linux-based control software and scripting.
  • Experience with high-power electrical systems including VFDs, inverters, and drives.

Responsibilities

  • Architect and develop advanced control systems for high-power applications, defining architecture and specifications.
  • Create BOMs, I/O lists, wiring diagrams, schematics, and control panel layouts for manufacturability.
  • Program and sustain control software across PLC, CODESYS, and Linux-based platforms.
  • Integrate controls with inverters, VFDs, power electronics, and related components.
  • Configure and commission VFD and inverter systems, developing parameters and interfaces.
  • Develop control and protection strategies for safe, efficient operation.
  • Collaborate with electrical, mechanical, manufacturing, and field teams throughout product development.
  • Participate in design reviews to mitigate risks and improve performance.
  • Support prototype assembly, FAT, validation, and field commissioning.

Skills

PLC programming
CODESYS environments
Linux-based systems
Control panel design
Electrical systems

Education

Bachelor's degree in Electrical Engineering (or related)

Tools

Danfoss drives
Inverter platforms

Job description

Core Group is seeking a Senior Controls Engineer in Birmingham, AL to lead design and deployment of advanced control systems for high-power electrical equipment. You will develop scalable control software, create electrical documentation, and collaborate across engineering disciplines to ensure reliability.

The role requires PLC/CODESYS expertise, Linux-based control work, and hands-on experience with VFDs, drives, and power electronics.

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