Senior Controls Engineer – Automation & Robotics Lead

Cerrowir

Hartselle (AL)

On-site

USD 70,000 - 110,000

Full time

14 days+

Get more replies from employers

Send a job-specific resume in minutes.

Job summary

Cerro Wire LLC, headquartered in Alabama, is seeking an on-site Electrical/Controls Engineer to design and implement complete automation systems for manufacturing equipment. You will work on power distribution, I/O controls, and panel layouts, while programming PLCs and robots.

You will lead start-ups, coordinate with stakeholders, and ensure safety standards and on-time project delivery. Responsibilities include testing on the shop floor, troubleshooting downtime, maintaining equipment, and

Qualifications

BS in Engineering required.
2-5+ years engineering experience in building controls, machine tools, and troubleshooting control systems.
Robot programming, Fanuc preferred.
Vision programming, Cognex and Fanuc IRVision preferred.
Experience with PLC protocols: Allen Bradley RSLogix, Siemens Step 5 & 7, GE Machine Edition, and Mitsubishi.
Experience setting up and utilizing networks using DeviceNet, Profibus, ProfiNet, Ethernet, Ethernet/IP.
Experience setting up Allen Bradley, Siemens and Automation Direct HMI screens/panels.
Experience with VFD Drives, installation, repair and programming of ABB, Parker, AB, Yaskawa, and Siemens.
Excellent written and verbal communication skills at all levels.
Ability to lead a project at installation and be the main customer interface.
Understanding of RIA robot safety standards, OSHA safety standards, and NFPA 79 and 70E standards.

Responsibilities

Electrical design of complete automation systems using AutoCAD Electrical software.
Designs include power distribution, I/O controls, communications, and panel layout drawings as well as PLC and robot programming.
Calculating panel SCCR, power rating, and FLA for panel rating.
Direct electrical assembly during equipment build.
Configure, debug, and test equipment on shop floor.
Direct electrical assembly during installation of equipment.
Lead start-up projects from start-up to completion while working with both internal and external stakeholders.
Manage time and costs to be within budget and on schedule.
Responsible for implementing and maintaining the effectiveness of the plant.
Responsible for responding to all unplanned downtime or breakdowns on machines.
Plan and execute maintenance activities for non-routine problems or issues.
Troubleshoot equipment and system problems for manufacturing and facility equipment both routine and complex using a method of troubleshooting to get to a root cause.
Design, fabricate and install mechanical and electronic equipment and perform program changes.
Lead and assist in the planning, coordination and performance of shutdown and major maintenance activities.
Complete all training as required and perform OJT to other employees as required.
Wire and repair electric motors, repair basic wiring according to NEC.
Responsible for maintaining and troubleshooting problems with AC drive systems and PLCs.
Should be able to access and interpret PLC logic via a laptop computer or other using the appropriate communication language.
Perform scheduled and unscheduled maintenance on plant equipment, to include lubrication, repairs, and adjustments, cleaning, and troubleshooting.
Advises operators and others of operation procedures and requirements for working safely with electrical/electronic and mechanical equipment and components.
Installs, starts up and shuts down equipment in accordance with safety procedures.
Performs lockouts or tag out as required.