Senior Battery Pack Simulation & Analysis Engineer

TECHTRONIC CORDLESS GP; United States; On-site; USD 110,000 - 160,000; Full time

Job summary

Milwaukee Tool in Brookfield, Wisconsin is seeking a Sr Simulation & Analysis Engineer for Battery & Charger Development. You will lead a team, drive simulation-driven design, and push models from concept to validation across thermal and electro mechanical domains.

You will develop strategies, implement tools, and guide engineers to optimize battery performance, reliability, and safety while coordinating cross-functional efforts and testing programs.

Qualifications

• Battery cell and pack level simulation and test (thermal/structural).
• Heat generation and cycle life modeling for Li-Ion batteries.
• Electrochemical modeling: single particle, P2D, NTGK & DCiR, ECM.
• Programming and simulation: Python, MATLAB/Simulink, ANSYS; DOE & statistics.

Responsibilities

• Lead team on battery pack and electro/thermal design.
• Develop best practices for pack level modeling and simulation.
• Balance mechanical, electrical, and fluids flow simulation for pack heating/cooling.
• Develop, maintain and validate simulation tools for battery performance, thermals, and failure modes.
• Use simulation results to guide design decisions and optimize performance, reliability and safety.
• Establish test regimens for pack level thermals within project scope.
• Deliver complete data analysis to support design recommendations.
• Lead test plans and resources to correlate and improve simulations.
• Present technical content to teams and stakeholders.
• Collaborate with design engineers to introduce simulation early in design.

Education

Master’s degree in Mechanical Engineering

Bachelor’s degree in Mechanical Engineering

Tools

MATLAB

Simulink

Ansys

Python

nCode

OptiSlang

MINITAB

DOE

Job description

Milwaukee Tool in Brookfield, Wisconsin is seeking a Sr Simulation & Analysis Engineer for Battery & Charger Development. You will lead a team, drive simulation-driven design, and push models from concept to validation across thermal and electro mechanical domains.

You will develop strategies, implement tools, and guide engineers to optimize battery performance, reliability, and safety while coordinating cross-functional efforts and testing programs.