We are seeking an experienced Senior Automation Engineer to provide technical leadership, hands-on automation support, and manufacturing engineering expertise in a fast-paced production environment. This role will focus on automated equipment, process improvement, project execution, team development, and Lean Manufacturing.
Key Responsibilities:
- Lead and guide engineering teams to achieve quality, productivity, and operational efficiency goals.
- Collaborate with cross-functional teams to develop and implement sustainable manufacturing processes and systems.
- Troubleshoot, repair, optimize, and provide hands-on technical support for automated equipment.
- Conduct and document engineering studies, evaluations, and technical assessments.
- Lead root-cause analysis and corrective-action activities.
- Develop and deliver technical training covering electromechanical systems, pneumatics, servos, PLCs, schematics, and emerging technologies.
- Lead high-visibility automation projects and develop project scopes, schedules, savings estimates, and cost estimates.
- Prepare validation documents, URS, equipment specifications, and other engineering documentation.
- Build strong relationships with customers, suppliers, and automation partners.
- Provide engineering support to optimize plant machinery, equipment, and manufacturing processes.
- Promote Lean Manufacturing and continuous improvement initiatives.
- Ensure compliance with quality, safety, regulatory, and company requirements.
Required Skills & Experience:
- Hands-on experience troubleshooting, repairing, and improving automated manufacturing equipment.
- Experience with electromechanical systems, pneumatics, servos, PLCs, and electrical/mechanical schematics.
- Strong engineering analysis, data interpretation, RCA, and corrective-action experience.
- Experience with project scoping, scheduling, budgeting, cost estimation, savings analysis, and execution.
- Experience with automation-line quoting and design concept development.
- Experience preparing validation documentation, URS, equipment specifications, and engineering documents.
- Knowledge of Lean Manufacturing and continuous improvement.
- Excellent problem-solving, communication, and interpersonal skills.
- CAD and SAP experience preferred.
- Six Sigma Green Belt or Lean Six Sigma Black Belt preferred.
- Manufacturing supervisory or management experience preferred.