Senior Aerospace Design Engineer: Reverse-Engineering & MBOM

Tata Consultancy Services; Troy (MI); On-site; USD 100,000 - 130,000; Full time

Benefits offered by this job

Discretionary Annual Incentive

Comprehensive Medical Coverage

Dental & Vision Coverage

401K Plan

Training & Certification Reimbursement

Job summary

Tata Consultancy Services in Troy, MI is seeking an experienced aerospace design engineer to lead reverse-engineering efforts and redefine parts for manufacturability and qualification. You will manage EBOM/MBOM flows, create and update 3D models and drawings, and coordinate with ENG/ME/QE for signature releases.

The role requires 12-15+ years in aerospace design, strong CAD/PLM skills, DFMEA, and direct client interaction. Relocation assistance and benefits may be available.

Qualifications

• Bachelor's or Master's degree in Aerospace, Mechanical, or Manufacturing Engineering.
• 12-15+ years of aerospace product / design engineering experience, including reverse-engineering of legacy parts.
• Expert in 3D CAD and 2D drafting with GD&T.
• Hands-on EBOM/MBOM management in PLM / configuration-management system.
• DFMEA, tolerance stack-up, and Key Characteristics definition on production hardware.
• Aerospace qualification and part-release workflows experience.
• Strong stakeholder communication and client-facing reviews.

Responsibilities

• Lead reverse-engineering and redefine parts, manage EBOM-to-MBOM flow, and present manufacturable solutions for sign-off.
• Act as engineering point of contact for customer focal point.
• Lead data capture via 2D drawings, 3D CAD, and 3D scanning; specify scanner type and reconcile data.
• Perform Design for Manufacturing (DFM) and propose new-material opportunities.
• Create/update 3D models and 2D drawings to production standards.
• Create and manage EBOM/MBOM in the customer Configuration Manager.
• Conduct DFMEA and tolerance analysis to validate fit and robustness.
• Identify all Key Characteristics and CTIs.
• Manage qualification plan updates and signature-release MBOM.
• Provide technical direction to Manufacturing Engineer.

Skills

Aerospace engineering

Experience 12-15+ years

3D CAD

GD&T

EBOM/MBOM PLM

DFMEA

3D scanning

MBSE familiarity

Client communication

Education

Bachelor's or Master's in Aerospace/Mechanical/Manufacturing

BACHELOR OF COMPUTER SCIENCE

Tools

SOLIDWORKS

ALTIUM

CATIA

Creo

NX

GD&T tools

PLM/Configuration Manager

DFMEA tools

3D-scanning software

Job description

Tata Consultancy Services in Troy, MI is seeking an experienced aerospace design engineer to lead reverse-engineering efforts and redefine parts for manufacturability and qualification. You will manage EBOM/MBOM flows, create and update 3D models and drawings, and coordinate with ENG/ME/QE for signature releases.

The role requires 12-15+ years in aerospace design, strong CAD/PLM skills, DFMEA, and direct client interaction. Relocation assistance and benefits may be available.