Senior Additive Engineer (LPBF/DMLS)

Kensington360; North Carolina; Hybrid; USD 95,000 - 130,000; Full time

Job summary

Kensington360 in the United States is seeking an Applications Engineer focused on additive manufacturing (LPBF metals) to support customers and internal teams from concept through full-scale production. You will evaluate designs, guide manufacturability, and deliver robust AM solutions for aerospace and defense components.

The role combines hands-on problem solving with customer collaboration, DFAM feedback, and collaboration with production, quality, and supply chain to ensure timely and

Qualifications

• 7+ years in AM/manufacturing roles.
• Experience with LPBF metals in aerospace/defense.
• Strong CAD interpretation and GD&T knowledge.
• Experience with ERP/CRM (ProShop, Syteline, Salesforce).

Responsibilities

• Act as primary technical liaison between customers and internal teams for LPBF applications.
• Evaluate part geometry, material selection, and parameters for manufacturability.
• Provide DFAM feedback and optimize component performance and cost.
• Support proposals and production planning with technical input.
• Generate build files, cycle time estimates, and post-processing workflows.
• Coordinate with production, quality, and supply chain to deliver projects.
• Contribute to process improvements and knowledge sharing.
• Support customer trials, builds, and reviews remotely and on-site.

Skills

Additive manufacturing (LPBF metals)

Design for AM

CAD interpretation

GD&T

Engineering drawings

Communication

Stakeholder management

Problem solving

Organizational skills

Education

Bachelor’s degree in Engineering

Tools

ProShop

Syteline

Salesforce

Job description

Applications Engineer – Additive Manufacturing (LPBF Metals)

About the Company

Join a leading, innovation-driven advanced manufacturing group specializing in metal additive manufacturing and precision engineering for aerospace, defense, and commercial applications. The business is at the forefront of Laser Powder Bed Fusion (LPBF) technology, producing high-performance components for customers, pushing the boundaries of design, material capability, and production excellence.

The Opportunity

As an Applications Engineer, you’ll play a pivotal technical role supporting customers and internal teams in the development, optimization, and delivery of advanced AM solutions. You’ll apply your expertise in LPBF metals to assess designs, guide manufacturability improvements, and ensure robust production outcomes from concept through to full-scale manufacturing.

This is an excellent opportunity for an experienced AM engineer who enjoys hands-on technical problem-solving, customer collaboration, and driving practical applications of metal additive manufacturing in real-world production environments.

Key Responsibilities

• Act as the primary technical liaison between customers and internal engineering teams, supporting the application of LPBF technology to complex components.
• Evaluate part geometry, material selection, and process parameters to ensure manufacturability and performance.
• Provide design-for-AM feedback and collaborate with customers to optimise component performance and cost efficiency.
• Support proposal and quoting activities by developing accurate technical input and production plans.
• Generate and review build files, cycle time estimates, and post-processing workflows.
• Coordinate with production, quality, and supply chain teams to support successful project execution and delivery.
• Participate in process improvement initiatives and contribute to technical knowledge sharing across the organisation.
• Support customer trials, builds, and technical reviews both remotely and during on-site visits.

About You

• Proven experience in additive manufacturing (LPBF metals) within aerospace, defense, or other high-performance engineering sectors.
• Strong understanding of design for additive manufacturing, build preparation, and post-processing workflows.
• Skilled in CAD interpretation (SolidWorks, CATIA, NX, or similar) and familiar with GD&T and engineering drawings.
• Excellent communication and stakeholder management skills, with the ability to engage both technical and non-technical audiences.
• Self-motivated and adaptable, with strong organisational and problem-solving abilities.
• Bachelor’s degree in Engineering or equivalent experience (minimum 7 years in related AM/manufacturing roles).
• Familiarity with ERP and CRM systems (ProShop, Syteline, Salesforce, or similar).

Additional Information

• This position requires U.S. person status (U.S. Citizen or Permanent Resident) in compliance with ITAR regulations.
• Hybrid working model: primarily remote, with regular U.S. site visits and future relocation support to Charlotte, North Carolina.
• Competitive base salary and excellent growth opportunities within a rapidly expanding AM business.