Senior Additive Manufacturing Engineer I

Agile Space Industries; Durango (CO); On-site; USD 120,000 - 144,000; Full time

Benefits offered by this job

Health coverage

Dental and Vision

Flexible Time Off

Parental leave

401(k) match

Job summary

Agile Space Industries in Durango, CO, seeks a Senior Additive Manufacturing Engineer I to lead AM process development and production readiness onsite. You will drive LPBF parameter development, CAPEX considerations, and post-process workflows to improve throughput and repeatability of AM hardware.

The role emphasizes mentorship of junior engineers and a strong focus on safety and quality within an aerospace environment. A Bachelor’s in a related field plus 5+ years’ AM experience is preferred.

Qualifications

• Bachelor's degree required; significant work experience may substitute.
• 5+ years of experience in additive manufacturing, manufacturing engineering, process improvement, or related roles.
• Hands-on experience operating or developing LPBF processes (e.g., Trumpf, EOS, SLM, Renishaw).
• Familiarity with build prep software (3DXpert, Magics, TruTops Print) and in-situ monitoring tools.
• Strong background in process optimization, root-cause analysis, and statistical process control.
• Proven ability to resolve complex manufacturing challenges and scale AM from R&D to production.
• Excellent cross-functional collaboration and communication skills.

Responsibilities

• Develop, implement, and maintain manufacturing documentation aligned with AS9100 standards.
• Collaborate with cross-functional teams to transition from prototype to full-scale production and manage production readiness.

Skills

Additive manufacturing

LPBF processes

Process optimization

Statistical analysis

Cross-functional collaboration

Mentorship

Quality standards

Education

Bachelor's degree in Additive Manufacturing

Mechanical or Aerospace Engineering background

Tools

Trumpf LPBF

EOS

SLM

Renishaw

3DXpert

Magics

Job description

Description

Agile Space Industries is a rapidly growing supplier of propulsion hardware and engineering services for the space industry. Headquartered in Durango, Colorado, with expanding operations in and Tulsa, Oklahoma, and upcoming growth in Seattle, Washington, Agile has achieved more than 40% year-over-year growth for the past three years, and our momentum continues to accelerate.

Agile Space Industries is seeking a Senior Additive Manufacturing Engineer I to join our team onsite in Durango, CO and drive the delivery of high-quality hardware through robust, repeatable production. This role is for individuals with a solid background in engineering and additive manufacturing, offering opportunities to shape and optimize processes in aerospace component additive production. While aerospace experience is beneficial, it is not a requirement.

This position is well suited for professionals with several years of hands‑on experience in additive manufacturing or those who have demonstrated leadership in managing additive manufacturing processes. Successful candidates may come from various backgrounds, such as engineering, process optimization, or leadership roles, from an additive manufacturing setting.

Job Type

Full-time

Responsibilities

• Develop, implement, and maintain manufacturing documentation, including process and work instructions, standard operating procedures, and qualification records, in alignment with AS9100 quality standards and internal specifications.
• Collaborate closely with cross-functional teams in transition from prototype to full-scale production and own continuous production build execution, process monitoring, and data review.
• Lead AM process development and production-readiness activities, including LPBF parameter development, CAPEX acquisition, and post-process workflows, to improve production throughput, yield, and repeatability of AM hardware.
• Conduct process capability assessments, root cause analyses, and risk evaluations to identify machine utilization improvement opportunities, reduce variation, and support cost‑saving initiatives.
• Utilize statistical analysis and data‑driven methodologies to monitor and analyze manufacturing performance, driving improvements and implement corrective actions as needed.
• Lead the development of machine installation, operation, and qualification standards to support production readiness.
• Develop a close collaboration with printer manufacturers to drive machine‑level process improvements.
• Provide technical guidance and mentorship to junior engineers, operators, and technicians, helping to foster a culture of continuous learning, process design, and improvement efforts.
• Implement safety standards, including handling hazardous and reactive powders, ensuring safeguards are in place that maximize useable life of high value feedstock.

Requirements

• Bachelor's degree in Additive Manufacturing, Mechanical Engineering, Aerospace Engineering, or a related field. Significant work experience may be considered in lieu of a degree.
• 5+ years of experience in additive manufacturing, manufacturing engineering, process improvement, or related technical roles.
• Hands‑on experience operating or developing processes on LPBF systems (e.g., Trumpf, EOS, SLM, Renishaw, or equivalent).
• Familiarity with build prep software (e.g. 3DXpert, Magics, TruTops Print) and in‑situ monitoring tools.
• Strong background in process optimization, root‑cause analysis, and statistical process control.
• Proven ability to resolve complex manufacturing challenges and transition additive manufacturing from R&D to scaled production environments.
• Proven track record in continuous process improvement and the ability to drive manufacturing efficiencies.
• Strong communication skills and the ability to collaborate effectively with cross‑functional teams.
• Solid understanding of statistics, as applied to manufacturing and process analysis.
• Ability to learn and adapt in a dynamic work environment, while receiving and integrating feedback.

Preferred Qualifications

• Knowledge of manufacturing processes, materials, and industry standards (e.g., AS9100, ISO9001, ASTM, ASME, etc.).
• Exposure to GD&T in a manufacturing environment.
• Proficiency in CAD software (e.g., SolidWorks, CATIA) Exposure to wire EDM setup, gauge and fixturing methodology.
• Proven track record in high‑rate manufacturing environments utilizing ERP/MRP.
• Experience with hazardous materials and proper safeguards for handling and compliance.
• Programming knowledge (C, C++, Python, etc.) to automate routine tasks.
• Six Sigma knowledge.
• Exposure to Materials Testing (chemical, mechanical, metallurgical).
• Knowledge of powder metallurgy, thermal management in LPBF, defect formation mechanisms, and heat treatment.

Physical Requirements

• Prolonged periods of sitting at a desk and working on a computer.
• Lift / carry objects weighing up to 25lbs routinely unassisted and up to 75 lbs. on occasion in performing the work.
• Pull or push objects weighing up to 25lbs routinely unassisted and up to 75 lbs. on occasion in performing the work.
• Must be able to safely ascend and descend a ladder or step stool.

Employment Type: Exempt

Work Schedule: Full-Time

Salary

The expected salary range for this role is $120,000 – $144,000 annually. Final compensation will be based on factors such as experience, skills, and internal equity, and is typically made within the midrange, rather than the upper end.

Posting Timeline

This position will remain open for a minimum of five (5) days and will continue to accept applications until the role is filled. Early applications are encouraged, as reviews and interviews may begin during the posting period.

What You'll Love About Us

Agile Space Industries offers exceptional benefits to support you and your family including generous health coverage, dental and vision plans, Flexible Time Off, parental leave, and a 401(k) with 100% company match up to 4%. We are committed to creating a diverse work environment and proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, or any other basis protected by law.

Disclaimer

Agile is proud to offer a competitive benefits package to support our team members as they take on challenging, mission‑driven work. The benefits listed in this job description are applicable to full‑time employees. Part‑time, temporary, or other non‑full‑time employees may have different benefit eligibility in accordance with company policy and applicable plan terms.

Don’t meet every single requirement?

At Agile, we are committed to fostering a diverse, inclusive, and authentic workplace. If you’re excited about this role but your experience doesn’t perfectly align with every qualification, we encourage you to apply anyway. You might be the perfect fit for this role or another opportunity with us.

Reasonable Accommodation

At Agile, our goal is to create an accessible and inclusive experience for all candidates applying and interviewing at the Laboratory. If you need a reasonable accommodation during the application or the recruiting process, please submit a request to [e-mail].

Recruitment Notice

Agile Space Industries is not partnering with external recruiters or agencies at this time. Please do not contact our staff directly regarding open positions. All candidates must apply through our official application process to be considered.

Salary Description

$120,000 – $144,000