Roll Shop Operator

Gerdau Ameristeel Corp.; Midlothian (TX); On-site; USD 54,000 - 74,000; Full time

Job summary

Gerdau Ameristeel Corp. is seeking an experienced Roll Shop/Machinist helper to read blueprints, inspect rolls, and support rebuilding and aligning mill components. You will use drawings, specifications, and precision measuring tools to ensure parts meet exact tolerances.

Responsibilities include disassembling and installing mill stands, performing adjustments, and assisting with changeovers. A high school diploma or GED and basic computer skills are required; 6 months to 2 years in Roll Shop is

Qualifications

• Must read blueprints and manuals to obtain roll specifications.
• Inspect rolls/guides for conformance to specifications and adjust as needed.
• Basic math, problem solving, ability to multi-task, and analytical skills.
• Interpret charts, schedules, and touchscreens when applicable.
• 6 months to 2 years of Roll Shop experience preferred.

Responsibilities

• Read blueprints and manuals to determine roll specs and set up requirements.
• Inspect assembled rolls/guides for conformance to specs and adjust as required.
• Rebuild and align mill rolls and stands; remove slag and assemble components as directed.
• Assist with disassembly and installation of mill stands and new rolls.
• Support maintenance, cobble removal, and inventory of consumables.
• Perform routine equipment care and maintain clean work areas.

Skills

Blueprint reading

Reading manuals

Mathematical skills

Problem solving

Multi-tasking

Analytical thinking

Teamwork

Basic computer skills

Education

High school diploma or GED

Tools

Precision measuring instruments

Computerized tools

Job description

$64000 / year (includes base hourly rate plus scheduled overtime, biweekly production bonus and shift premiums).

About Gerdau

At Gerdau, it's all about people. Our culture thrives by embracing diversity and encouraging innovation. We value teamwork, safety, and sustainability. We are committed to continuous improvement and believe we can create a better future for our employees and our Global community by investing in people, processes, and technology. We offer competitive benefits, opportunities for career development, and so much more. Join us in our cultural transformation and help us build the future at the Gerdau We Are Creating.

Job Summary:

Use shop standards together with the use of drawings, specifications, charts, tables, and computer and precision measuring instruments. Training generally applicable to experience as machine tool operator and trades helper.

Primary Duties and Responsibilities:

1. Ability to understand the basics in reading blueprints and manuals to obtain roll specifications.
2. Support the inspection of assembled rolls/guides for conformance to specifications and make adjustments as needed.
3. Rebuild old guides and rolls, first removing slag with scrapers, pry bars, cutting torches, or hammers.
4. Assist to disassemble previously installed mill stands and install and align new rolls.
5. Set and adjust bolts to position rolls on mill stands using wrenches and bars.
6. Assemble and grease mill stands using hand and pneumatic tools and operate the offline setup verification system.
7. Perform equipment changes related to building of the mill stands, which may include rolls, chocks, lubrication systems, water sprays, and guides.
8. Assist in the removal of cobbles from mill stands.
9. Assist in maintaining consumable inventory levels and replenish as needed.
10. Assist and support mill changeovers and cobble removal.
11. Perform routine equipment care and proper cleaning on chocks, guides, rest bars, etc.

Additional Responsibilities:

1. Perform routine equipment care, record and inspection on vehicles and mobile equipment, which may include fueling, cleaning, and checking/adding fluids as needed.
2. Operate overhead cranes to transfer product or materials.
3. Follow all PPE requirements and safety rules and guidelines for all tasks being performed.
4. Maintain communication with coworkers through two-way radio and hand signals.
5. Demonstrate ability and willingness to work as part of a self-directed team with limited supervision.
6. Maintain work areas and equipment in clean and orderly condition.
7. Assist maintenance personnel as needed.
8. Perform all other duties as assigned.

Education/Experience:

• High school diploma or GED.
• Basic computer skills.
• General math skills, advanced problem solving, ability to multi-task, and analytical skills.
• Ability to use charts, schedules, and touchscreens when applicable.
• Interpretation in the use of adjustable controls in regulating the continuous process through interpretation of measuring instruments and gauges.

6 months to 2 years of experience in the Roll Shop is preferred.

Physical Requirements:

• Ability to climb stairs, climb ladders, reach, squat, tolerate prolonged standing or walking, balance, bend, operate mobile equipment, crawl, kneel, and push and pull objects.
• Ability to reach, squat, and tolerate prolonged sitting.
• Ability to lift up to 50 lbs.
• Ability to operate hand controls with both hands and foot pedals with both feet.
• Ability to perform sustained overhead reaching.
• Ability to work in extreme ambient temperatures up to 160 F.
• Ability to work in cramped quarters and at heights.
• Ability to work a rotating shift schedule, including days, nights and weekends.
• Ability to tolerate working in areas where noise levels can reach 120 decibels.

The above statements are intended to describe the general nature and level of work being performed by people assigned to this classification. They are not intended to be construed as an exhaustive list of all responsibilities, duties, and skills required of personnel so classified.

Gerdau believes in equal employment opportunity related to all employees and applicants for employment. It is the policy of Gerdau that there will be no discrimination against any employee or applicant for employment on the basis of race, religion, color, national origin, citizenship, marital status, sex, age, sexual orientation, genetic information, gender identity, veteran status, disability, or other legally protected status. All external applicants must be legally eligible to immediately work in the country of hire without current or future sponsorship.