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Purpose of the Job:
- Develop Quality Control Plans and Process Control Instructions for all manufacturing processes according to EU & UK referent engineer guidance, and maintain documentation to support processes and all external and internal audit criteria.
- Ensure quality and process systems conform to all External Certification Frameworks.
- Train others in all aspects of quality control; visual inspection, testing, assessment and grading of raw materials, in-process and finished product testing in-line with company policies and procedures to ensure that quality standards and inspection procedures are maintained at all times.
- Evaluate and monitor site manufacturing processes, identify deviations from procedures and specifications, and initiate corrective actions if necessary.
- Responsible for delivering & reporting on regular recommendations on how to maintain process effectiveness and continuous improvements, while meeting all the quality standards set forth by the company whilst working within local government regulations/legislations.
- Work closely with management staff to identify inefficiencies and align business processes with financial goals.
- Set up, monitor, and improve cost-effective processes, ensuring compliance with schedule demands, quality, health, safety, and environmental standards. Continually evaluate for performance optimization.
- Support colleagues and staff in completing process and quality records, and contribute to problem-solving activities to meet or exceed product and quality targets.
- Assist production, maintenance, quality, and engineering management with daily issues and long-term projects.
- Maintain and support production gauging/data systems where applicable.
- Support process improvement projects as required.
- Understand customer complaints and their relation to production processes.
- Assist in non-conformance investigations and documentation.
- Analyze test data to identify areas for quality improvement.
- Understand and apply ISO standards to Forbo systems.
Job Responsibilities/Results:
- Comply with health and safety regulations and statutory requirements, leading risk reduction initiatives.
- Follow the site’s ‘code of practice’ and Forbo Flooring’s internal policies and procedures.
- Develop and maintain Quality Control Plans and Process Control Instructions, including training staff on these procedures.
- Ensure systems conform to External Certification Frameworks.
- Continuously evaluate equipment and processes for efficiency and quality.
- Perform quality checks and inspections, maintain relevant databases and check sheets, and uphold hygiene standards, including 5S activities.
- Initiate and lead production process improvements and innovations, liaising with external contractors and suppliers for upgrades and repairs.
- Track metrics to identify improvement areas and monitor upgrades.
- Provide technical expertise for processes, product development, and design.
- Keep process documentation up-to-date to meet accreditation standards.
- Lead and participate in problem-solving activities for continuous improvement.
- Report operational KPIs and contribute ideas for H&S and process improvements.
- Support operational meetings, prepare technical reports, and liaise with suppliers to improve raw material quality.
- Organize calibration of production equipment and measurement devices.
- Undertake additional duties as assigned and support strategic projects.
Knowledge and Experience (Job Requirements):
- Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or similar.
- Minimum of 5 years relevant experience in high-value processing environments.
- Experience in continuous process environments with complex recipes, preferably in rolled products (film/paper/textiles), food, pharma, or plastics manufacturing.
- Proven track record in real-time monitoring and process improvement.
- Knowledge of lean manufacturing principles and ability to influence change.
- Strong analytical, problem-solving, and communication skills.
- Excellent mathematical and statistical analysis skills for interpreting production data.
- Attention to detail, with the ability to identify and resolve problems effectively.
- Ability to work under pressure and troubleshoot at an advanced level.
- Innovative and conceptual thinking skills.
- Strong knowledge of technical, business, and quality control systems.
- Ability to work autonomously, with good IT skills, including SAP and MRP systems.
- Flexibility to work on shifts as required.
We offer a competitive salary and comprehensive benefits, including 401K, paid holidays, PTO, and vacation time.
Equal Opportunity Employer, providing a drug-free work environment.
To apply, please send a cover letter explaining how you meet the requirements along with your CV to HR.NA@forbo.com
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- Engineering and Manufacturing
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