Quality & Process Engineer

Forbo Flooring Systems; Hazleton (Luzerne County); On-site; USD 70,000 - 90,000; Full time

Job summary

A leading company in building materials is seeking a Quality Control Engineer to develop and maintain quality control plans, ensuring compliance with safety regulations and continuous improvement in manufacturing processes. The ideal candidate will have a strong background in engineering, with at least 5 years of experience in high-value processing environments. You will work closely with management to optimize processes and support quality targets, while also training staff in quality control procedures.

Benefits

401K

Paid Holidays

PTO

Vacation Time

Qualifications

• Minimum of 5 years relevant experience in high-value processing environments.
• Experience in continuous process environments with complex recipes.

Responsibilities

• Develop Quality Control Plans and Process Control Instructions.
• Perform quality checks and inspections, maintain relevant databases.
• Lead and participate in problem-solving activities for continuous improvement.

Skills

Analytical

Problem-Solving

Communication

Attention to Detail

Education

Bachelor’s degree in Industrial Engineering

Bachelor’s degree in Mechanical Engineering

Bachelor’s degree in Manufacturing Engineering

Tools

SAP

MRP systems

Job description

Get AI-powered advice on this job and more exclusive features.

Direct message the job poster from Forbo Flooring Systems

Purpose of the Job:

• Develop Quality Control Plans and Process Control Instructions for all manufacturing processes according to EU & UK referent engineer guidance, and maintain documentation to support processes and all external and internal audit criteria.
• Ensure quality and process systems conform to all External Certification Frameworks.
• Train others in all aspects of quality control; visual inspection, testing, assessment and grading of raw materials, in-process and finished product testing in-line with company policies and procedures to ensure that quality standards and inspection procedures are maintained at all times.
• Evaluate and monitor site manufacturing processes, identify deviations from procedures and specifications, and initiate corrective actions if necessary.
• Responsible for delivering & reporting on regular recommendations on how to maintain process effectiveness and continuous improvements, while meeting all the quality standards set forth by the company whilst working within local government regulations/legislations.
• Work closely with management staff to identify inefficiencies and align business processes with financial goals.
• Set up, monitor, and improve cost-effective processes, ensuring compliance with schedule demands, quality, health, safety, and environmental standards. Continually evaluate for performance optimization.
• Support colleagues and staff in completing process and quality records, and contribute to problem-solving activities to meet or exceed product and quality targets.
• Assist production, maintenance, quality, and engineering management with daily issues and long-term projects.
• Maintain and support production gauging/data systems where applicable.
• Support process improvement projects as required.
• Understand customer complaints and their relation to production processes.
• Assist in non-conformance investigations and documentation.
• Analyze test data to identify areas for quality improvement.
• Understand and apply ISO standards to Forbo systems.

Job Responsibilities/Results:

• Comply with health and safety regulations and statutory requirements, leading risk reduction initiatives.
• Follow the site’s ‘code of practice’ and Forbo Flooring’s internal policies and procedures.
• Develop and maintain Quality Control Plans and Process Control Instructions, including training staff on these procedures.
• Ensure systems conform to External Certification Frameworks.
• Continuously evaluate equipment and processes for efficiency and quality.
• Perform quality checks and inspections, maintain relevant databases and check sheets, and uphold hygiene standards, including 5S activities.
• Initiate and lead production process improvements and innovations, liaising with external contractors and suppliers for upgrades and repairs.
• Track metrics to identify improvement areas and monitor upgrades.
• Provide technical expertise for processes, product development, and design.
• Keep process documentation up-to-date to meet accreditation standards.
• Lead and participate in problem-solving activities for continuous improvement.
• Report operational KPIs and contribute ideas for H&S and process improvements.
• Support operational meetings, prepare technical reports, and liaise with suppliers to improve raw material quality.
• Organize calibration of production equipment and measurement devices.
• Undertake additional duties as assigned and support strategic projects.

Knowledge and Experience (Job Requirements):

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or similar.
• Minimum of 5 years relevant experience in high-value processing environments.
• Experience in continuous process environments with complex recipes, preferably in rolled products (film/paper/textiles), food, pharma, or plastics manufacturing.
• Proven track record in real-time monitoring and process improvement.
• Knowledge of lean manufacturing principles and ability to influence change.
• Strong analytical, problem-solving, and communication skills.
• Excellent mathematical and statistical analysis skills for interpreting production data.
• Attention to detail, with the ability to identify and resolve problems effectively.
• Ability to work under pressure and troubleshoot at an advanced level.
• Innovative and conceptual thinking skills.
• Strong knowledge of technical, business, and quality control systems.
• Ability to work autonomously, with good IT skills, including SAP and MRP systems.
• Flexibility to work on shifts as required.

We offer a competitive salary and comprehensive benefits, including 401K, paid holidays, PTO, and vacation time.

Equal Opportunity Employer, providing a drug-free work environment.

To apply, please send a cover letter explaining how you meet the requirements along with your CV to [e-mail]

Seniority level

• Mid-Senior level

Employment type

• Full-time

Job function

• Engineering and Manufacturing

Industries

• Building Materials