Job Summary
Location: Auburn, Washington
Type: Non-Exempt
Work Schedule: Full-Time
Compensation: $28.00 - $36.00 per hour (Dependent on Experience)
Benefits
- Medical, Dental, Vision, Life & Short-Term Disability Insurance
- Elective 401(k) retirement plan with 0.5% match per 1% up to 6% after 90 days of employment (vesting applies)
- Flexible Spending Accounts for medical and dependent care
- 11 paid holidays, 10 paid days of vacation at the start of employment, paid sick leave
- Potential shared earning bonus
- Tuition assistance after 1 year and potential scholarships for qualified dependents
- Professional development, certifications, and training opportunities
- Verizon wireless discount
- Employee Assistance Program (EAP) and wellness program
- Public Service Loan Forgiveness eligibility for full-time employees
Position Overview
The Quality Planning & FAIR Specialist is responsible for ensuring that all products are quality-ready prior to release to production. This role leads First Article Inspection Report (FAIR) preparation and execution (AS9102) while owning key front-end Quality Assurance activities, including inspection planning, drawing ballooning, and requirement validation.
Key Responsibilities
- Lead end-to-end preparation and completion of FAIRs in compliance with AS9102
- Create and maintain ballooned drawings, FAIR Forms 1, 2, and 3, and supporting objective evidence
- Coordinate with cross-functional teams to ensure all characteristics are captured and verified
- Manage delta FAIRs and updates for repeat or revised jobs
- Ensure timely and accurate submission of FAIR packages to customers
- Define and document inspection requirements aligned to the manufacturing router
- Determine appropriate inspection methods (CMM, manual, in-process verification) and sequence steps with production operations
- Identify required gauges and inspection tools prior to job release
- Eliminate redundant effort, prevent missed requirements, and streamline inspection execution
- Own the creation and standardization of ballooned drawings
- Ensure all drawing requirements are clearly identified, linked to specific operations, and tied to inspection methods and FAIR documentation
- Maintain consistency across new and repeat jobs and cultivate a clean, consistent "digital thread" from drawing → planning → inspection → FAIR
- Participate in contract review and new job kickoff to validate quality requirements and flow downs
- Review routers and planning outputs to ensure all drawing and specification requirements are captured and inspection steps are complete and executable
- Identify and elevate gaps or risks prior to release to production
- Define First Piece Inspection (FPI) requirements during planning
- Ensure readiness of inspection methods, gauges and tools, and supporting documentation
- Support initial validation of first-run parts on critical or complex jobs
- Review and validate requirements for special processes (e.g., anodize, paint, NDT)
- Ensure proper flow down of specifications to suppliers and internal teams and confirm certification and traceability requirements are defined upfront
- Support and maintain FAIR and inspection-related tools (e.g., ballooning software, FAIR systems)
- Develop and maintain standard work, templates, and best practices
- Ensure documentation is audit-ready and compliant with AS9100 and customer requirements
- Act as a liaison between Quality Engineering, Planning, and Production (Machining, Fabrication, Assembly)
- Communicate quality requirements clearly to stakeholders and support alignment between design intent and manufacturing execution
- All other duties as assigned
Qualifications
- High School Diploma or GED required; 3–5 years of experience in Aerospace, Precision Manufacturing Quality, or with FAIR and ballooning tools required
- Preferable experience supporting new product introduction or planning validation, familiarity with special processes and aerospace specifications, and working in a cross‑functional manufacturing environment
- Strong knowledge of AS9100 Quality Management Systems, AS9102 First Article Inspection Requirements, and GD & T (ASME Y14.5)
- Ability to read and interpret complex engineering drawings and specifications
- Familiarity with CNC machining, fabrication, and/or assembly processes
Physical Requirements
Ability to perform the following physical demands for extended periods: lift and/or move up to 25 pounds; reach, kneel, walk, stand, and use repetitive motion for several hours; standing or sitting for several hours; climbing in and out of a vehicle and up/down stairs; perseverance to work effectively under pressure. Physical demands may be reasonably accommodated for individuals with disabilities on a case-by-case basis.
Additional Requirements
- Valid state driver’s license preferred and ability to obtain coverage by Tessera’s insurance
- REALID‑compliant driver’s license or acceptable alternative (U.S. passport or military ID) for access to federal installations
- Ability to obtain and maintain applicable security clearances and installation access
- Background check and E‑Verify will be conducted
Equal Opportunity Statement
Tessera is an Equal Opportunity Employer – Women/Minority/Veteran/Disabled. Tessera participates in E‑Verify.