Project Manager, Pilot Programs

Yanfeng; Novi (MI); On-site; USD 90,000 - 140,000; Full time

Job summary

Yanfeng in Novi, MI seeks a Project Manager, Pilot Programs to lead planning, execution, and validation of new manufacturing pilot programs, coordinating operations, engineering, quality, maintenance, and supply chain to ensure smooth readiness before full-scale production.

You will develop project plans, track milestones, manage risks, and drive cross-functional collaboration to meet safety, quality, delivery, and cost targets while minimizing disruption to operations.

Qualifications

• Bachelor's degree in Engineering, Manufacturing, or related field.
• 5–9 years automotive industry experience.
• Experience leading product launches, pilot programs or manufacturing transfers.
• Knowledge of Lean, APQP, PFMEA and continuous improvement.
• Proficient in project management tools and reporting.
• Willingness to travel to customer sites.
• PMP certification preferred.

Responsibilities

• Lead end-to-end execution of pilot programs from planning to launch.
• Develop schedules, budgets, timelines, and deliverables.
• Coordinate cross-functional teams across operations, engineering, quality, maintenance, supply chain, and production.
• Identify risks and implement mitigation plans.
• Monitor metrics for process capability, productivity, quality, and safety.
• Maintain project documentation and reports.
• Coordinate transition of pilots to full-scale production.

Skills

Project management

Lean manufacturing

APQP

PFMEA

Cross-functional leadership

PMP

Education

Bachelor's degree in Engineering, Manufacturing, Operations Management, or related field

Tools

MS Project

Job description

Job Summary

The Project Manager, Pilot Programs is responsible for leading the planning, execution, and successful implementation of new manufacturing pilot programs within the facility. This role serves as the primary coordinator between operations, engineering, quality, maintenance, supply chain, and production teams to ensure new products, processes, equipment, and technologies are effectively validated prior to full‑scale production launch. The Project Manager develops project plans, tracks milestones, manages risks, and drives cross‑functional collaboration to achieve safety, quality, delivery, and cost objectives. The position requires strong project management, problem‑solving, and communication skills to ensure pilot activities are completed on schedule while minimizing disruption to ongoing manufacturing operations.

Essential functions of the role

• Lead end‑to‑end execution of manufacturing pilot programs, from planning through production readiness and launch.
• Develop and manage project schedules, budgets, timelines, and key deliverables.
• Coordinate cross‑functional teams including Operations, Engineering, Quality, Maintenance, Supply Chain, Purchasing, and Production.
• Identify project risks, develop mitigation plans, and proactively resolve issues impacting project objectives.
• Monitor pilot performance metrics and analyze results to validate process capability, productivity, quality, and safety requirements.
• Facilitate project meetings, status updates, and executive reviews.
• Ensure adherence to customer specifications, manufacturing standards, and regulatory requirements.
• Drive continuous improvement initiatives and capture lessons learned for future program launches.
• Support equipment installation, process validation, training, and readiness activities for pilot programs.
• Maintain accurate project documentation, reports, and communication plans.
• Manage change control activities and ensure alignment among stakeholders.
• Coordinate transition of successful pilot programs into full‑scale manufacturing operations.

Success Measures

• On‑time completion of pilot program milestones.
• Achievement of launch readiness and production targets.
• Compliance with safety and quality standards.
• Effective risk management and issue resolution.
• Successful transition of pilot programs into stable production.
• Stakeholder satisfaction and cross‑functional team engagement.

Required education

• Bachelor's degree specializing in Engineering, Manufacturing, Operations Management, Business, or a related field.

Required qualifications

• 5-9 Minimum Years of Experience
• 5-9 Minimum Years of Experience in Automotive Industry
• Experience leading new product launches, pilot programs, process implementations, or manufacturing transfers.
• Strong knowledge of manufacturing operations, Lean Manufacturing, APQP, PFMEA, and continuous improvement methodologies.
• Proficiency in project management tools and reporting systems.
• PMP certification preferred.
• Excellent leadership, organizational, and communication skills.
• Must be able and willing to travel and work at customer sites, including industrial manufacturing plants which might require climbing, lifting, or working in confined spaces.