About the Role
Our client, a leading innovator in the mining equipment manufacturing sector, is seeking a highly motivated Production Systems Engineer to join their operations in Welkom, Free State. This role is central to enhancing the efficiency, quality, and safety of production lines through the application of advanced industrial engineering principles. The successful candidate will be responsible for analyzing existing systems, identifying areas for improvement, and implementing data-driven solutions that optimize throughput and reduce operational costs. This is a significant opportunity to contribute to a company at the forefront of technological advancement in Welkom, Free State, within a collaborative and dynamic engineering environment.
Key Responsibilities
- Analyze production processes, equipment utilization, and workflow to identify inefficiencies and opportunities for optimization.
- Design, develop, and implement improved production systems and layouts, considering material flow, ergonomics, and safety.
- Utilize statistical process control (SPC) and other quality tools to monitor and improve production quality.
- Develop and maintain standard operating procedures (SOPs), work instructions, and process documentation.
- Collaborate with production teams, maintenance, and quality assurance to troubleshoot issues and implement corrective actions.
- Lead and participate in continuous improvement projects using methodologies such as Lean Manufacturing and Six Sigma.
- Evaluate and recommend new technologies and equipment to enhance production capabilities.
- Conduct time and motion studies to improve work efficiency and productivity.
- Develop training materials and provide training to production staff on new processes and systems.
- Track key performance indicators (KPIs) related to production efficiency, quality, and cost, and report on performance.
Requirements
- Bachelor's degree in Industrial Engineering or a related engineering field.
- Minimum of 4 years of experience in industrial or production engineering, preferably in heavy manufacturing or mining equipment.
- Strong understanding of Lean Manufacturing principles and Six Sigma methodologies (Green Belt preferred).
- Proficiency in data analysis and statistical software (e.g., Minitab, Excel).
- Experience with CAD software for layout design is beneficial.
- Excellent analytical and problem-solving skills.
- Strong communication and interpersonal skills to effectively collaborate with diverse teams.
- Ability to manage multiple projects simultaneously and meet deadlines.
- Experience in developing and implementing SOPs.
- Knowledge of safety regulations and ergonomic principles in an industrial setting.
- Familiarity with manufacturing execution systems (MES) is an asset.
Benefits
- Our client offers a competitive salary package, including a performance bonus, comprehensive medical aid, and a provident fund.
- This role provides excellent opportunities for professional growth and skill development within a stable and technologically advanced industry.
- Employees will benefit from a hybrid work model, offering flexibility while maintaining essential on-site collaboration in Welkom, Free State.
- The company fosters a strong safety culture and promotes employee well-being.
- Join a leading company in the mining sector and contribute to its ongoing success.