Production Shift Leader - Process Technician

Bericap Manufacturing - USA; Buffalo (NY); On-site; USD 34,000 - 55,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

401(k) with match

Paid Time Off

Tuition Reimbursement

Employee Recognition Program

Fitness reimbursement

Job summary

Bericap NY, LLC is seeking a Production Team Lead - Process Technician to oversee injection molding operations and drive process improvements on the day shift. You will monitor machine performance, lead troubleshooting, and ensure quality and safety standards are met while fostering teamwork and continuous improvement.

You will lead process analyses, train operators, and coordinate with maintenance and planning to minimize downtime.

Qualifications

• Minimum 5–7 years’ experience with injection mold machines.
• Strong communication and organizational skills.
• Knowledge of injection molding processes and resin behavior.
• Ability to perform root-cause analysis and implement improvements.
• Experience with vision systems and automated equipment a plus.

Responsibilities

• Monitor daily process parameters on injection machines and color systems.
• Lead process improvements to reduce cycle times and defects.
• Train operators and participate in start-ups of new equipment.
• Maintain 5S and safety standards on the plant floor.
• Review quality issues and coordinate with maintenance and planning.
• Conduct process-related training and participate in root-cause analyses.

Skills

Communication

Organization

Mold knowledge

Root cause analysis

Hydraulic systems

Electrical systems

Pneumatic systems

Vision systems

Excel & Word

Leadership

Time management

Blueprint reading

Education

Degree or technical certification preferred

Tools

Vision systems

Injection molding machines

Color feeders

Color blenders

HMI/Automation tools

Microsoft Excel

Microsoft Word

Job description

**SHIFTS: ROTATING CONTINENTAL **Bericap is a privately held family-owned company founded in 1926, and is one of the leading manufacturers of plastic closures for food, beverage and industrial markets. As a result of continued growth Bericap has a full-time, hourly opening for a** Production Team lead - Process Technician** reporting to the Plant Manager.Position PurposeEnsure manufacturing operations run smoothly by keeping a close eye on machine performance, performing regular maintenance, troubleshooting technical problems, and actively working on process improvements. This role ensures production targets, quality standards and safety protocols are met while promoting a positive team environment and a continuous improvement culture. This position is a primary point of contact between front-line production staff and management, ensuring effective communication, workflow, and resource management throughout the shift.ResponsibilitiesInjection Process OperationMonitor daily process parameters on the injection machinesOptimize cycle time while ensuring conforming productEstablish optimum baseline process and calculated alarm parametersResponsible for advanced process analysesLead or participate in mold and product design/drawing reviews when requiredLiaise with outside suppliers and machine manufacturers to develop process improvementsParticipate in tooling buy offsOperate injection molding machines, vision systems, down-stream equipment, and material feed equipmentAssist with the start-up of new equipment by developing process parameters and implementing operator training plansMonitor critical process parameters on the injection machines, vision systems, color feeders, color blenders and secondary systems to include scheduled process and equipment auditsLead role in advanced process analysis: identifying process improvements that result in cost savings, improved part quality, and improvement of related KPI’sConduct process related training for operatorsParticipating in sample requests issued, and process related activities focused on identifying root causesProductionMonitor shift output to ensure schedule and delivery target attainmentIssue repair and other required work orders, ensuring timely follow-upPartner with planning and maintenance to ensure that scheduled or emergency maintenance on equipment is achieved as quickly as possibleRespond to incidents and implement preventative measuresEnforce 5S standards across the plant floor to ensure a clean, organized, and efficient work environmentEnsure that any Joint Health and Safety Committee (JHSC) members are afforded adequate time to meet their committee responsibilitiesMonitor shift quality to ensure closures meet Bericap standards and respond to identified quality issues on a timely basisPersonnel SupervisionHandle all employee data with the upmost confidentiality and discretionManage time off requests and flag any staffing gaps with HR and Production Team LeaderEnsure employees, temporary personnel and visitors on the plant floor are compliant with GMP and safety policies and proceduresPlan, document and carry out sufficient cross training to provide adequate backup of all job functions in partnership with the Production Team Leader and HREnsure all employees sign in and out using On-Location System (WOL)Facilitate onboarding for new hires and temporary personnel, ensuring proper documentationTrack employee attendance and ensure any such issues are identified in accordance with the policies outlined in the Employee HandbookEnsure all Bericap policies and procedures are followedArrange shift coverage for Production personnel when necessaryReview and approve time-off requests and payroll timesheets with accuracy and within prescribed deadlinesMotivate production personnel to work as a team, both within production as well as other departmentsWork with employees to further develop their skills and identify future areas of career interestParticipate in the management of employee performance through regular feedback, coaching and annual performance reviewsPartner with HR and the Plant Manager with respect to potential disciplinary actionsDocument and deliver any disciplinary actionsConduct a shift huddle prior to shift start emphasize on safety concerns, production targets, any major changes, coordinate workflow and assign tasks to team membersOtherConduct evacuation drills as requiredAttend communication and production meetingsChampion and participate in the See It, Sort It, Report It programEnsure all quality, food safety, safety, environmental as well as all other Company policies and procedures are followedEnsure that all quality, food safety, safety, and environmental issues are reported to the appropriate manager or supervisorEnsure all work is conducted safely and without injury.Skills & AbilitiesEffective written and verbal communication skillsEffective organizational skills with attention to detailAdvanced injection molding knowledge related to troubleshooting and resin behaviorAdvanced problem-solving skills focused on root cause analysis and lessons learnedWorking knowledge of basic hydraulic/electric/pneumatic/vision systemsEffective time management skillsBlueprint readingProficiency in Microsoft Excel and WordAbility to thrive in a dynamic collaborative team environmentAdaptabilityProven leadership and team management skillsExcellent communication skillsEducationDegree or technical certification preferredRelated production/leadership courses and seminars an assetExperience5-7 years’ experience with injection mold machines**Reporting Structure **Position reports to the Plant ManagerBenefitsMedical, dental and vision insuranceFSA and Dependent Care AccountsCompany paid short term, long term and life insurance401(k) plans with company matching contributionsPaid Time OffTuition ReimbursementEmployee Recognition ProgramEmployee Fitness ReimbursementAbout BericapBericap is a privately held family-owned company founded in 1926, and is one of the leading manufacturers of plastic closures for food, beverage and industrial markets. Bericap’s plastic closures incorporate tamper evidency, sealing features, pouring features, and are backed by our R & D centers in the U.S. and Europe.Bericap produces more than 91 billion closures annually with 26 plants operating in 21 countries and employs more than 4,000 people. The quality of people is the one element that distinguishes one company from others; Bericap recognizes that it is the total sum of its employees' talent and professionalism that is responsible for its success. For this reason, the Company makes every effort to attract the finest professionals, nurture their growth, and place their capabilities at the service of its customers.Bericap NY, LLC is an Equal Opportunity Employer and administers all personnel practices without regard to race, color, religion, sex, age, national origin, disability, sexual orientation, gender identity or expression, marital status, veteran status, genetics or any other category protected under applicable law.You should be proficient in:Continuous ImprovementFood and Beverage ManufacturingFood Safety and Quality Assurance (FSQA)Programming Machine Vision SystemsISO 9001 Certification ExperienceRoot Cause AnalysisBlueprint ReadingMicrosoft Excel