Production Operations Manager

RGBSI; Beasley (TX); On-site; USD 80,000 - 100,000; Full time

Job summary

RGBSI in Beasley, TX is seeking a Production Manager to oversee operations in fabrication. The ideal candidate will lead shop activities, implement Lean tools, and ensure safety and quality compliance.

With a minimum of 5-8 years in manufacturing operations, strong leadership skills are essential. The role includes responsibility for training, operational excellence, and managing production budgets.

Preferred qualifications include Lean Six Sigma certification and experience with ISO standards.

Qualifications

• 5-8+ years of experience in manufacturing operations.
• 3+ years leading a production area in fabrication/assembly environments.
• Measurable success applying Lean tools and leading improvement events.

Responsibilities

• Lead daily operations and manage staffing and production scheduling.
• Implement Lean tools and drive continuous improvement efforts.
• Partner with Quality to enhance process capability and reduce defects.

Skills

Lean tools application

Coaching and communication

Conflict resolution

Data analysis

Technical knowledge of fabrication

Education

Bachelor's degree in Engineering or related field

Tools

Excel

ERP/MES systems (JDE, SAP, Oracle, Epicor)

Job description

Job Title: Production Manager / Production Operations Manager

Location: Beasley, TX

Type: Direct Hire / Full time

Responsibilities:

Shop Operations & Leadership

• Lead daily operations for the Air-cooled Heat Exchangers shop: staffing, floor coverage, production scheduling, and on-time delivery
• Achieve direct operating expense targets for the department and manage a profitable operation by minimizing manufacturing variances
• Ensure safe work practices and compliance with EHS and regulatory standards, lead safety huddles and near miss reviews and incident investigations
• Maintain standard work, work instructions, and visual management systems; ensure operators are properly trained
• Track and report KPIs (Safety, Quality, Delivery, Cost, People) through tiered daily management (Tier 1-3)
• Partner with Planning/Supply Chain to ensure material availability and communicate capacity constraints
• Lead root cause investigations for defects, delays, and downtime; drive corrective and preventive actions
• Develop and train supervisors and coordinators through increased responsibilities and career focused courses and stretch assignments

Continuous Improvement / Operational Excellence:

• Implement Lean tools such as 5S, Standard Work, Visual Management, Value Stream Mapping, Kaizen, Kanban, SMED, and Poka Yoke
• Lead waste elimination efforts across motion, waiting, overproduction, inventory, defects, transport, and over processing
• Facilitate Kaizen events and rapid improvement workshops with documentation of charter, baseline, and results
• Drive OEE improvement by partnering with Maintenance on preventive and predictive maintenance needs
• Use data to identify bottlenecks, establish takt time, optimize line balance, and improve flow
• Build continuous improvement capability across the team through training and coaching

Quality & Customer Experience:

• Partner with Quality to improve process capability (Cp/Cpk), reduce defect rates, and strengthen first pass yield
• Ensure adherence to customer specifications through layered process audits and mistake proofing
• Connect employee engagement and shop performance metrics to customer outcomes

Requirements:

• Experience: 5–8+ years in manufacturing operations; 3+ years leading a production area in fabrication/assembly environments.
• Lean/CI Experience: Measurable success applying Lean tools and leading improvement events.
• Technical Knowledge: Familiarity with fabrication/assembly processes such as sheet metal, welding, machining, and testing.
• Leadership: Strong coaching, communication, conflict resolution, and change management skills.
• Data & Systems: Proficient with Excel/Sheets and ERP/MES systems (JDE, SAP, Oracle, Epicor).

Preferred:

• Lean Six Sigma Green Belt or Black Belt
• Experience implementing TPM and SMED
• Knowledge of ISO 9001, AS9100, or similar QMS
• Experience with EHS programs
• Experience managing a cost center or production budget

Education:

• Bachelor's degree in Engineering, Operations, or related field - or equivalent experience.