Production Associate 3D Print

Lever, Inc.; Herndon (VA); On-site; USD 26,000 - 41,000; Full time

Benefits offered by this job

Health coverage for you and family

Health Savings Account (HSA)

Employer Paid Basic Life Insurance

4% 401(k) match, immediately vested

Generous PTO and sick time

Job summary

Aventra Defense Systems in Herndon, VA is seeking a hands-on 3D Print / Production Associate to operate and maintain multiple 3D printers, assemble precision aerial vehicle components, and support engineering and quality teams.

This on-site role emphasizes meticulous documentation, strict safety standards, and the ability to adapt to a fast-paced startup environment. No degree is required; candidates should be detail-oriented and able to lift up to 25 lbs.

Qualifications

• No degree required; emphasis on skills and attitude.
• Ability to follow complex written instructions exactly and maintain documentation.
• Detail-oriented with strong organizational skills.

Responsibilities

• Operate and maintain multiple 3D printers to ensure quality output.
• Assemble electromechanical components and precision aerial vehicle parts.
• Inspect parts and assist engineers to investigate quality defects and test failures.
• Maintain safety and cleanliness in the work area and support continuous improvement.

Skills

Attention to detail

Follow written instructions

Organization

Basic computer skills

Education

No degree required

Tools

3D printing equipment

Job description

About the company

Aventra Defense Systems serves the U.S. government and allied interests by engineering and providing autonomous aerial platforms. Positioned at the nexus of high-end hardware, software, and defense operations, we design, manufacture, and deploy technologies capable of operating within exceptionally rigorous global environments.

We operate as a purpose-led organization that combines the agility of a startup with the rigorous standards required for national security. From fulfilling contracted deliveries to conducting government field trials and advancing system R&D, our operational tempo is driven by the critical nature of the challenges we address.

Benefit Offerings

• 100% employer-paid health coverage - medical, dental, and vision - for you and your family
• Health Savings Account (HSA) offering
• Employer Paid Basic Life Insurance coverage
• 4% 401(k) match, immediately vested
• Generous PTO and sick time

Position Overview

The 3D Print / Production Associate operates and maintains Aventra’s 3D printers and builds mission-critical components for the company’s unmanned systems and defense technologies. The associate assembles precision aerial vehicle components and autonomous aircraft systems, including electromechanical assemblies, and supports engineering and quality teams in investigating defects and test failures. This is a hands-on role for a highly organized, detail-oriented team member who thrives in a dynamic, fast-paced startup environment.

Essential Functions

3D Printing & Equipment Operation

• Operate and maintain multiple 3D printers, ensuring quality output and minimal downtime

Assembly & Production

• Build a variety of assemblies and sub-assemblies, including electromechanical assemblies
• Assemble precision aerial vehicle components and autonomous aircraft systems
• Assemble hardware for use in test environments, including components, sub-level assemblies, and full-level assemblies
• Work independently on assigned projects while remaining flexible to daily task changes

Quality & Continuous Improvement

• Perform self-inspections and in-process inspections to ensure adherence to quality standards
• Assist engineers in investigating quality defects and test failures
• Provide feedback on assembly issues, driving continuous process improvements and solutions

Team Support & Safety

• Collaborate with engineering and quality teams to resolve technical challenges
• Maintain cleanliness and safety standards in the work area and adhere to the company’s safety protocols
• Contribute to a culture of safety, quality, and continuous improvement
• Other duties as assigned by the supervisor

Required Skills and Experience

Education & Experience

• No degree required - Aventra values skills, attitude, and willingness to learn over formal credentials

Skills & Knowledge

• Exceptional attention to detail - precision is mission-critical in defense manufacturing
• Ability to follow complex written instructions exactly and maintain detailed documentation
• Strong organizational skills and ability to manage multiple priorities
• Basic computer skills for operating manufacturing systems

Licenses & Certifications

• None required

Other Legitimate Minimum Qualifications

• Must be able to obtain and maintain U.S. Citizenship verification required for access to ITAR-controlled hardware and technical data
• Able to work on-site at Aventra HQ in Herndon, VA
• Reliable and consistent attendance when scheduled, including availability during core hours

Preferred Qualifications

• Electronics soldering or circuit board assembly experience
• RC aircraft, drone, or robotics hobby experience
• Prior 3D printing experience (FDM, SLA, or similar technologies)
• Experience in aerospace, defense, or precision manufacturing environments
• Technical certification or vocational training in manufacturing, mechatronics, or a related field
• Experience with CAD software or ability to read technical drawings
• IPC soldering certification
• Experience with hand tools and precision measurement instruments

Schedule, Travel & Physical Requirements

Full-time, 8-hour shifts scheduled within our Monday-Friday warehouse hours (7:00 AM-7:00 PM), with flexibility to fit your routine.

Travel Requirement: None anticipated; work is performed on-site at Aventra

Physical / Environmental Requirements

• Ability to stand and work with your hands for extended periods / ability to lift approx. 25lbs.
• Ability to work in a small-team manufacturing environment operating and maintaining 3D printers and precision assembly equipment
• Ability to follow company safety protocols and maintain a clean, safe work area

$19 - $30 an hour

Overtime may be available at the discretion of the supervisor, based on project or business needs. All overtime must be approved in advance; nonexempt employees will be compensated for all overtime hours actually worked, in accordance with applicable law.

Equal Employment Opportunity & Reasonable Accommodation

Aventra is an Equal Employment Opportunity Employer committed to providing equal employment opportunities to all qualified applicants and employees. Employment decisions are based on qualifications, merit, business needs, and job-related criteria.

We do not discriminate on the basis of race, color, religion, sex, pregnancy, childbirth or related medical conditions, sexual orientation, gender identity, national origin, age, disability, genetic information, or any other characteristic protected by applicable federal, state, or local law.

This commitment applies to all aspects of employment, including recruitment, hiring, placement, promotion, compensation, benefits, training, performance management, discipline, termination, and all other terms and conditions of employment.

Aventra is committed to maintaining a workplace free from unlawful discrimination, harassment, and retaliation. We provide reasonable accommodations to qualified applicants and employees with disabilities, as well as reasonable accommodations for sincerely held religious beliefs and practices and qualifying pregnancy, childbirth, or related medical conditions, as required by applicable law.

Applicants who require a reasonable accommodation during the application, interview, or hiring process are encouraged to contact the HR Department. Aventra values diversity and is committed to fostering an inclusive workplace where qualified individuals have an opportunity to succeed.