Product Development Engineer - Internal Propulsion Thermal Systems - D&R

Ford Motor Company; Dearborn (MI); Hybrid; USD 74,000 - 166,000; Full time

Benefits offered by this job

Medical, dental, vision coverage

Paid time off & holidays

Tuition assistance

Vehicle discount program

Job summary

Ford Motor Company in Dearborn, Michigan, seeks a D&R Engineer for the Nano V6 Powerpack team to design, develop, release, and validate internal combustion engine components across model programs.

You will manage CAD/BOM structures, coordinate with suppliers and internal teams, oversee testing plans, and contribute to cost reduction and quality initiatives. The role is hybrid, with salary grade 6-8 and competitive market pay.

Qualifications

• Bachelor's degree in mechanical engineering or related field.
• 2+ years of internal combustion engine component and system/subsystem D&R experience.
• D&R Engineer manages product release CAD and BOM structures, including assembly positioning and mass attribute analysis.
• Strong interpersonal and communication skills.
• Proficiency with Microsoft Office tools.

Responsibilities

• Design, develop and release ICE subsystem and components to meet program requirements and Ford GPDS milestones.
• Lead/support resolution of design, manufacturing, quality, and launch issues.
• Create, complete, and approve supplier and Ford engine DVPs and oversee testing for robust validation.
• Lead Sub System CPMT activities.
• Support program meetings (EPMT, Design Review, DPMT, change control).
• Lead drawing release and changes.
• Interface with Calibration, purchasing, suppliers, and manufacturing plants.
• Prototype build coordination and ensuring fit/function with forward model parts.

Skills

D&R experience

CAD

DV/PV plans

FMEA/Control Plans

GD&T

Cross-functional collaboration

MS Office

Problem solving

Education

Bachelor's degree in mechanical engineering

Tools

CAD software

DV/PV testing tools

Job description

Product Development

We made history and now we work to transform the future – for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.

Product Development

Product Development uses design thinking & user experience methods to deliver breakthrough products and services that delight our customers. We bring innovative, exciting, and sustainable ideas to life.We have opportunities around the world for you to contribute to advancements in autonomy, electrification, smart mobility technologies, and more!

Engineering position utilizing education and experience to design and release combustion engine components. This D&R position focuses on design, development, release, and part validation with emphasis on internal combustion engines. In this position the engineer will be part of the Nano V6 Powerpack team to deliver new forward model program milestones and hardware delivery from concept through production implementation as well as current model quality and cost efficiency actions.

What You'll Do...

• Design, develop and release ICE subsystem and components which meet program requirements and timing in accordance with Ford GPDS milestones.
• Lead / Support resolution of all design, manufacturing, quality, and launch issues.
• Create, complete, and approve supplier and Ford engine DVPs and oversee testing in support of robust validation.
• Lead Sub System CPMT activities.
• Support all program meetings (EPMT, Design Review, DPMT, change control, etc.).
• Lead drawing release and changes.
• Interface with Calibration, mating components, Purchasing, suppliers, and mfg./assembly plants.
• Prototype Build coordination: load forward model part numbers into system and ensure fit and function.
• Work directly with suppliers, Supplier Technical Assistance (STA), and launch teams to support programs and resolve quality issues, including travel both domestic and international when required.
• WERS (Worldwide engineering release system) coordination; alerts, Concerns and SREA processing.
• Develop and maintain CPMT documents, including appropriate quality documents (ESOW, DFMEA, FEDE, e3P, SCCAF’s, Global Integrator, OPTEX, PPAP & PSW’s, 543 Chart etc.) for program specific sub-system responsibilities.
• Create, complete, and approve supplier and internal DV/PV test plans and oversee testing in support of robust validation.
• Lead/Support warranty reduction and issue resolution using a structured 8D documented approach.
• Lead/Support TVM cost reduction idea generation and implementation.
• Lead/Support change control activities.
• Travel as necessary to Ford Assembly Plants/Facilities and Suppler/Sub-Supplier sites for issue resolution and build support.

You’ll have...

Minimum Requirements

• Bachelor's degree in mechanical engineering or a related field
• 2+ years of internal combustion engine component and system/subsystem D&R experience.
• The D&R Engineer is responsible for managing product release CAD and BOM structures, including assembly positioning and mass attribute analysis. This role also includes facilitating supplier data integration and developing CAD studies to support and drive design improvements.
• Strong interpersonal and communication skills
• Proficiency in Microsoft Office tools (Word, Excel, PowerPoint, Outlook, etc)
• Knowledge of FMEA’s, Control Plans, and DV/PV Plans
• Knowledge of GD&T and Dimensional Control (SPC, Statistics, Etc.)
• Strong problem-solving skills and background
• An eagerness to work cross-functionally in a dynamic environment where you are part of a high performing team

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder...or all of the above? No matter what you choose, we offer a work life that works for you, including:

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year's Day
• Paid time off and the option to purchase additional vacation time.

This position is a salary grade 6-8 and ranges from $74,300 - $166,200.

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week.

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