Process Technician

adient; San Antonio (TX); On-site; USD 42,000 - 65,000; Full time

Job summary

Avanzar San Antonio Facility is seeking an Injection Molding Process Technician to optimize molding processes, troubleshoot production challenges, and support new product launches. You will work on 3rd shift, collaborating with cross-functional teams to drive quality, safety, and efficiency across manufacturing operations.

The role requires 2+ years of injection molding experience, an associate degree (preferred), and hands-on knowledge of Husky/Haitian machines, Sepro robots, and automation

Qualifications

• Strong analytical, troubleshooting, and problem-solving skills.
• Ability to interpret process data and make informed decisions in manufacturing.
• Excellent attention to detail and commitment to quality.
• Ability to work independently and collaboratively within cross-functional teams.

Responsibilities

• Start, monitor, and optimize injection molding processes to ensure product quality and efficiency.
• Adjust machine parameters and recommend improvements to reduce waste and increase productivity.
• Monitor molding operations and identify opportunities for improvement.
• Troubleshoot process-related issues to minimize downtime and maintain schedules.
• Investigate non-conformances and ensure compliance with quality standards.
• Support setup, startup, and validation of new molds, tools, and trials.
• Optimize robot programming and automation to reduce cycle times.
• Ensure compliance with gripper and automation standards.
• Champion a strong safety culture and OSHA/EPA/TCEQ compliance.

Skills

Analytical skills

Troubleshooting

Process data interpretation

Detail oriented

Teamwork

Education

Associate degree in Engineering Technology

High school diploma or GED

Tools

Husky molding machines

Sepro robots

Robotics programming

Job description

JOB DESCRIPTION

About the Role

We are seeking a skilled and motivated Injection Molding Process Technician to join our manufacturing team. In this role, you will be responsible for optimizing injection molding processes, troubleshooting production challenges, supporting new product launches, and driving continuous improvement initiatives. This is an excellent opportunity for a hands‑on professional who enjoys working in a fast‑paced environment and making a direct impact on operational performance, quality, and efficiency.

Key Responsibilities

Process Optimization & Production Support

• Start, monitor, and optimize injection molding processes to ensure consistent product quality and maximum efficiency.
• Adjust machine parameters within established process tolerances and recommend process improvements to enhance productivity and reduce waste.
• Continuously monitor molding operations and proactively identify opportunities for improvement.
• Troubleshoot and resolve process‑related issues, minimizing downtime and maintaining production schedules.
• Investigate and address product non‑conformances while ensuring compliance with quality standards.
• Support the Molding Process Engineer in the setup, startup, and validation of new molds, tools, materials, and production trials.
• Optimize robot programming and automation systems to reduce cycle times and improve operational performance.
• Ensure compliance with established gripper confirmation and automation standards.

Environmental, Health & Safety

• Champion a strong safety culture by supporting environmental, health, and safety initiatives throughout the facility.
• Help ensure compliance with OSHA, EPA/TCEQ, and company safety standards.
• Monitor work areas for potential safety risks and support corrective and preventive actions.
• Participate in accident investigations, near‑miss reviews, and continuous improvement efforts related to workplace safety.
• Maintain accurate and timely incident reporting.
• Exercise stop‑work authority when unsafe conditions, equipment, or practices are identified.
• Promote safe work behaviors and environmental stewardship across the organization.

Customer & Quality Compliance

• Understand and comply with all applicable Customer Specific Requirements (SQAM).
• Maintain high standards of product quality and customer satisfaction through adherence to established procedures and specifications.

Qualifications

To be successful in this role, candidates should possess:

• Strong analytical, troubleshooting, and problem‑solving skills.
• Ability to interpret process data and make informed decisions in a manufacturing environment.
• Excellent attention to detail and commitment to quality.
• Ability to work independently and collaboratively within cross‑functional teams.

Education & Experience

• Able to work 3rd shift: 10:30pm to 6:30am
• High school diploma or GED required.
• Associate degree in Engineering Technology, Manufacturing Technology, Plastics Technology, or a related field is preferred
• Minimum of 2 years of injection molding processing experience required.
• Hands‑on experience with plastic processing, mold/tool setup, automation systems, and process controls.
• Experience with large‑tonnage injection molding machines (1,500 tons or larger) is highly preferred.
• Experience with Husky and Haitian molding machines is a strong advantage.
• Automotive manufacturing or automotive injection molding experience is preferred.
• Experience programming and troubleshooting Sepro and Husky robots is highly desirable.

PRIMARY LOCATION

Avanzar San Antonio Facility