Process Engineer: Tooling Design, Quality & Efficiency

Castalloy Group; Waukesha (WI); On-site; USD 70,000 - 95,000; Full time

Job summary

Castalloy Group in Wisconsin seeks an engineer to design and build new tooling, develop processes for new products, and optimize tooling for quality and efficiency. You will work with engineering and operations to implement effective manufacturing solutions.

The role emphasizes interpreting drawings, conducting tooling tests, and collaborating with vendors. A bachelor’s degree in engineering is required, with strong communication and organizational skills enhanced by experience with MS Office

Qualifications

• Bachelor’s degree in engineering or related discipline.
• Strong written and verbal communication; report writing and policy/manual development.
• Excellent organizational skills with ability to manage multiple projects.
• Ability to read and interpret engineering drawings and specs.
• Experience with MS Office; familiarity with AX, Blue Star, Solid Cast, and SolidWorks is helpful.

Responsibilities

• Design and create new tooling, including simulations where appropriate.
• Create process specifications for new jobs across core make, molding, melt and pour, cleaning and heat treatment.
• Interpret engineering drawings to ensure quality and reliability standards.
• Review casting and assembly designs for manufacturability feedback.
• Execute sampling of new jobs to validate quality and manufacturability.
• Identify quality improvement opportunities to reduce scrap and rework.
• Perform process audits and report findings.
• Analyze cost impact of processes, materials, and tools for cost-sensitive decisions.
• Perform dimensional analysis of castings and assemblies.
• Collaborate with external vendors for materials/services.
• With training, troubleshoot and program Castalloy's robots and 3D printers.

Skills

Communication

Negotiation

Technical writing

Organizational skills

Analytical thinking

Education

Bachelor's degree in Engineering

Tools

Microsoft Office

Microsoft AX

Blue Star

Solid Cast

SolidWorks

Job description

Castalloy Group in Wisconsin seeks an engineer to design and build new tooling, develop processes for new products, and optimize tooling for quality and efficiency. You will work with engineering and operations to implement effective manufacturing solutions.

The role emphasizes interpreting drawings, conducting tooling tests, and collaborating with vendors. A bachelor’s degree in engineering is required, with strong communication and organizational skills enhanced by experience with MS Office