Die Casting Process Engineer: Lead Improvement and Quality

Aegis Worldwide; Madison (WI); On-site; USD 75,000 - 110,000; Full time

Job summary

Aegis Worldwide is assisting a client in Wisconsin to fill a Die Casting Engineering role focused on providing engineering and production support for robust die casting manufacturing processes. The position emphasizes improving quality, efficiency, and process stability while aligning with APQP and launch activities.

You will develop tooling concepts, run process simulations, and document procedures to ensure consistent customer requirements are met.

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• Experience in a manufacturing environment.
• Familiarity with ABB robotics and die casting controls preferred.
• Strong problem-solving and analytical abilities.
• Ability to lead cross-functional teams and communicate effectively.
• English proficiency required.

Responsibilities

• Provide engineering and production support for die casting operations.
• Develop and improve robust manufacturing processes.
• Support new product launches per APQP.
• Manage tooling design, process simulation, and documentation.
• Lead process improvement initiatives to increase uptime and reduce scrap.
• Provide training and guidance to production personnel.
• Ensure compliance with quality requirements and safety standards.
• Document PFMEAs, control plans, and process flows.

Skills

Root cause analysis

Cross-functional teamwork

Problem-solving

Process optimization

Documentation and training

Education

Bachelor's degree in Mechanical Engineering

Tools

ABB robotics

Die casting controls

Job description

Aegis Worldwide is assisting a client in Wisconsin to fill a Die Casting Engineering role focused on providing engineering and production support for robust die casting manufacturing processes. The position emphasizes improving quality, efficiency, and process stability while aligning with APQP and launch activities.

You will develop tooling concepts, run process simulations, and document procedures to ensure consistent customer requirements are met.