Process Engineer - Tennessee

Transfer-Flo; Algood (TN); On-site; USD 65,000 - 90,000; Full time

Job summary

Transfer-Flo in Tennessee is seeking a Process Engineer to lead process improvement and waste reduction across the facility. You will analyze materials, equipment, and methods to boost throughput and quality while reducing costs.

Collaborate with the Director of Operations and Production Manager, perform time studies, support equipment validation, and develop fixturing to meet tolerances and safety standards.

Qualifications

• LEAN manufacturing and process improvement experience.
• Time studies for profitability analysis.

Responsibilities

• Collaborate with Director of Operations or Production Manager on new or revised projects.
• Perform time studies for profitability analysis and cost tracking.
• Support equipment validation and commissioning; troubleshoot on the floor.
• Develop fixturing and tooling to ensure tolerances and quality.

Tools

HAAS lathe

Fancu welding robot

UR cobot

Tube End Former

Job description

I. SummaryThe Process Engineer is responsible for activities related to process improvement throughout the facility. This includes, but is not limited to the analysis of staffing, methods, materials, equipment, tools, and machines with a strong focus on waste reduction. This position analyzes product or equipment specifications and performance requirements to provide feedback regarding designs which can be produced by existing manufacturing or processing equipment and methods.The Process Engineer plans, directs, and coordinates manufacturing processes, and supports operations to assure a quality product is produced in a timely manner. This position works with multiple departments to improve existing product designs and processes to increase throughput, decrease operational costs, and improve quality.II. Typical Job FunctionsTypical functions may include any of the following tasks, knowledge, abilities, and other characteristics. The list that follows is not intended as a comprehensive list; it is intended to provide a representative summary of the major duties and responsibilities. Incumbent(s) may not be required to perform all duties listed, and may be required to perform additional, position-specific tasks.Collaborates with Director of Operations (DOO) or Production Manager to coordinate launch or revised or new projects in Production Readiness Reviews.Provides to Director of Operations, technical information concerning manufacturing or processing techniques, materials, properties, and process advantages and limitations which affect long range strategic planning.Supports and or performs equipment and process validations and testing.Performs time studies for profitability analysis.Suggests Bill of Materials changes and partners with Production Manager and Controller to perform cost implosions.Initiates equipment modifications request with the DOO or Production Manager or outside vendors to improve productivity, efficiency, and quality, as well as reduce downtime, and define equipment maintenance requirements.Establishes and manages tooling, jigs, and dies program for facility tied to asset management program.Documents cost savings and shows trends over time.Works with leadership to establish project timelines, project justification (ROI), and budget forecasts.Acts as a resource for operational departments for materials, equipment, and process upgrades.Uses Problem Resolution Boards (PRB) to gather data for improvements.Demonstrates responsibility for the quality and financial aspects of the company.Utilizes LEAN tools to develop, evaluate, and improve manufacturing methods.Estimates production times, staffing requirements, and related costs for projects.Troubleshoot and assist in repair of equipment on production floor.Assist in commissioning of new equipment and development of SSOP’s.May assist in program on HAAS lathe machine, Fancu welding robot, UR cobot, Tube End Former, and other equipment on site.Perform root cause analysis for out of tolerance product corrections.Develop and implement fixturing for part processing and assembly to ensure tolerances and quality standards are met and maintained.Performs related duties as assigned.III. Ability to:Communicate clearly and concisely, both orally and in writing, using appropriate English grammar and syntax.Establish, maintain, and foster positive and effective working relationships with those contacted in the course of work.Use tact, initiative, prudence and independent judgement within general policy and procedural guidelines. Organize work, set priorities, meet critical deadlines and follow-up on assignments.Observe safe work methods and safety practices related to the work; use appropriate safety equipment; observe safe driving practices; wear and use proper Personal Protective Equipment (PPE). TFI requires all staff members to fulfill all job functions in a consistent state of alertness and work in a safe manner.