Process Engineer - Powder Metallurgy

MP Materials; Fort Worth (TX); On-site; USD 70,000 - 110,000; Full time

Job summary

Join a forward-thinking company at the forefront of American manufacturing! As a Process Engineer in Powder Metallurgy, you'll play a pivotal role in designing a new facility dedicated to metal and magnet production. This position offers a unique opportunity to shape the future of sustainable manufacturing while working with cutting-edge processes and technologies. Collaborate with diverse teams to ensure high-quality production and compliance with safety standards. If you are passionate about engineering and eager to make a significant impact in a growing industry, this role is perfect for you!

Qualifications

• 3-5 years’ experience in metal powder processing with industrial scale processes.
• Deep understanding of powder metallurgy processes and quality control fundamentals.

Responsibilities

• Work with production teams to execute products for customers.
• Plan and assist with process development for hydrogen decrepitation and powder blending.

Skills

Problem Solving

Communication Skills

Process Control

Quality Control

Technical Coordination

Education

BS degree in Metallurgy/Materials Science

BS degree in Mechanical Engineering

BS degree in Chemical Engineering

Tools

Microsoft Office

SAP

MATLAB

Python

AutoCAD/Solidworks

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Process Engineer - Powder Metallurgy

Full Time Professional MAG - MP Magnetics LLC, Fort Worth, TX, US

15 days ago Requisition ID: 1390

Company Overview:

MP Materials (NYSE: MP) is on a mission to restore the full rare earth supply chain to the United States of America. From electric cars to wind turbines and drones, rare earths are essential to the low-carbon, electrified technologies that power modern life. We hire ambitious, mission-driven people motivated to solve problems and affect change. Our values are grounded in teamwork, resiliency, and integrity, with an enduring commitment to our employees, community, and the environment. In the coming years, MP Materials will grow from a core materials and chemical processing company into a large industrial manufacturer. Our employees will lead this exciting transformation and grow professionally with us.

Position Overview:

The Process Engineer – Powder will be an integral part of the team designing and building a new metal, alloy, and magnet-making facility. This is a rare opportunity to have a central role in the development of a greenfield advanced manufacturing facility and helping to define the future of American manufacturing. The ideal candidate will have hands-on experience in controlling metal powder production processes such as powder conveyance, hydrogen decrepitation, jet milling, classification, blending, quality control and other related powder processing techniques. The Process Engineer must be comfortable with equipment fault diagnosis, process development, PLCs, and P&ID. This position reports into a Senior Engineering Manager.

The new facility will contain a broad range of chemical, mechanical, and thermal processes, including electrowinning, strip casting, powder production, pressing & sintering, machining, and assembly. Because of the broad range of processes in use, it is important that the Process Engineer be able to engage with a broad range of technical specialists and gain a working understanding of the physical processes, key control metrics, and potential hazards involved. The key aspect of this role is to provide technical coordination and support to the powder processing operation to meet customer requirements.

Position Responsibilities:

• Member of the Production Engineering team. Work with production team members of upstream and downstream processes to execute the products for customers.
• Work with procurement, vendors, maintenance, operators, and other team members on equipment specification, design reviews, and commissioning of new plant.
• Contribute to EHS risk assessments, HAZOP studies, and regulatory compliance.
• Plan, execute, and assist with process and procedure development for hydrogen decrepitation (HD) furnace, Jet milling, dry grinding and powder blending.
• Work closely with the NPI team in new process development and deployment in industrial scale.
• Provide technical training and support to the production team and technicians on process knowledge.
• Evaluate customer requirements and work in partnership with broader manufacturing and engineering teams to define process control plans to meet customer specifications.
• Monitors and directs changes to key operating parameters under area of responsibility driving to achieve high yield, consistent product quality, and minimal EHS impacts.
• Supervise the daily use of quality control procedures, driving initiatives to ensure stable and efficient powder processing operations.
• Investigate and resolve equipment and quality issues within HD furnace, Jet Milling and subprocesses, working with QA, production, and customer service to address any product quality or customer complaints.
• Document and disclose intellectual property and assist in patent filing preparation and defense.
• Other duties, as assigned.

Basic Qualifications:

• BS degree in Metallurgy/Materials Science, Mechanical, Chemical Engineering, Chemistry, or related field.
• 3-5 years’ experience in metal powder processing with industrial scale processes and equipment.
• Deep understanding of powder metallurgy processes for part manufacturing and powder quality control fundamentals such as particle size distribution (PSD), particle flowability, particle agglomeration, and more.
• Knowledge and experience in gathering and tracking process control information for SPC.
• Problem solving experience (FMEA, 8D, A3, Root Cause Analysis etc.).
• Excellent written and verbal communication skills.
• Experienced user of Microsoft Office suite.
• Valid Driver’s License and good driving record are required to drive company vehicles on property.

Desired Qualifications:

• 5+ years of experience of industrial experience powder manufacturing, processing, and/or conducting powder metallurgy processes.
• Deep technical knowledge of metal powder pulverization and hydrogen furnace operation.
• Practical experience of the process safety associated with metal powder processing.
• Experience with SAP.
• Ability to identify and solve problems and convince others (management down to operators) that your solution is the right one.
• Experience with programming, and process control operations; P&ID, PLC, CFD, MATLAB, Python, Mini -Tab, AutoCAD/Solidworks.

MP Materials is Proud to be an Equal Opportunity / Affirmative Action Employer

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or any other characteristic protected by law. Underrepresented groups/Women/Disabled/Veterans are encouraged to apply. Candidates whose disabilities make them unable to meet the position’s requirements will still be considered qualified if they can perform the essential functions of the job with reasonable accommodation.

Your Right to Work – In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment verification document form upon hire.