Process Engineer - Mechanical Processing

Vac-Magnetics-LLC; South Carolina; On-site; USD 85,000 - 120,000; Full time

Job summary

eVAC Magnetics LLC in Sumter, SC is seeking a Process Engineer – Mechanical Processing to own and optimize finishing processes across the manufacturing operation, including grinding, surface finishing, coating preparation, and packaging.

You will drive process development, equipment optimization, and continuous improvement initiatives, collaborating with Production, Quality, Automation, Maintenance, and Supply Chain to meet safety, quality, and efficiency goals.

Qualifications

• Bachelor's degree in Mechanical, Manufacturing, Materials, or Industrial Engineering.
• Minimum five (5) years of manufacturing engineering, process engineering, or advanced manufacturing experience.
• Experience within high-volume manufacturing environments.
• Demonstrated project management and technical leadership experience.
• Strong analytical and problem-solving capabilities.
• Excellent communication and interpersonal skills.

Responsibilities

• Process Ownership: Serve as the technical owner for Final manufacturing processes.
• Establish, maintain, and continuously improve manufacturing standards and process specifications.
• Define critical process parameters and ensure process compliance.
• Review, approve, and implement process changes.
• Monitor and improve process capability, repeatability, and long-term process stability.
• Develop and maintain standard operating procedures, work instructions, and process documentation.
• Continuous Improvement & Operational Excellence: Lead continuous improvement initiatives focused on safety, quality, delivery, and cost.
• Identify and implement productivity, yield, and throughput improvements.
• Drive waste elimination and cost reduction projects.
• Utilize statistical data analysis and process monitoring tools to improve manufacturing performance.
• Support Lean Manufacturing and Six Sigma initiatives.
• Process Development & Industrialization: Lead development and implementation of new manufacturing technologies.
• Plan, execute, and evaluate manufacturing trials and process validation activities.
• Support new product introductions and product transfer activities.
• Participate in equipment specification, design reviews, commissioning, and startup activities.
• Develop optimized manufacturing concepts for future growth and capacity expansion.
• Quality & Technical Problem Solving: Lead root cause investigations for process failures, scrap, customer complaints, and non-conforming product.
• Develop and implement corrective and preventive actions.
• Support PFMEA, Control Plans, SPC, Process Capability Studies, and Validation Activities.
• Analyze production and quality data to identify trends and improvement opportunities.
• Act as technical support during customer audits and quality investigations.
• Manufacturing Support: Provide technical support to production and maintenance teams.
• Troubleshoot complex process and equipment issues.
• Support equipment reliability and manufacturing up-time initiatives.
• Develop and deliver technical training for operators, technicians, and supervisors.
• Interface with equipment suppliers, tooling vendors, and external technical resources.
• Safety & Compliance: Ensure all manufacturing activities comply with company safety policies and regulatory requirements.
• Participate in risk assessments and machine safety reviews.
• Promote safe work practices throughout the manufacturing area.
• Support environmental, health, and safety initiatives.

Skills

Analytical skills

Problem solving

Communication

Leadership

Project management

Education

Bachelor's Degree in Mechanical/Manufacturing/Industrial Engineering

Tools

SPC

DOE

Minitab

MSA

Root Cause Analysis

Job description

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Process Engineer - Mechanical Processing

Full Time Sumter, SC, US

eVAC Magnetics LLC
Job Description

JOB TITLE: Process Engineer – Mechanical Processing

LOCATION: Sumter, SC

Overview:

The Process Engineer – Mechanical Processing is responsible for the technical ownership, stability, capability, and continuous improvement of all finishing processes within the manufacturing operation. This position serves as the subject matter expert for grinding, cutting, surface finishing, inspection technologies, cleaning, coating, marking, and packaging processes used in the production of precision-engineered components and advanced manufactured products. Experience supporting powder metallurgy components, magnetic systems, or similar specialized manufacturing processes is preferred.

The Process Owner drives process development, equipment optimization, manufacturing excellence, root cause analysis, and implementation of new manufacturing technologies while ensuring safe, efficient, and repeatable production processes. This role works closely with Production, Quality, Equipment Engineering, Automation, Maintenance, and Supply Chain to support customer requirements, operational goals, and business growth.

KEY RESPONSIBILITIES include but are not limited to the following:

• Process Ownership
• Serve as the technical owner for Final manufacturing processes.
• Establish, maintain, and continuously improve manufacturing standards and process specifications.
• Define critical process parameters and ensure process compliance.
• Review, approve, and implement process changes.
• Monitor and improve process capability, repeatability, and long-term process stability.
• Develop and maintain standard operating procedures, work instructions, and process documentation.
• Continuous Improvement & Operational Excellence
• Lead continuous improvement initiatives focused on safety, quality, delivery, and cost.
• Identify and implement productivity, yield, and throughput improvements.
• Drive waste elimination and cost reduction projects.
• Utilize statistical data analysis and process monitoring tools to improve manufacturing performance.
• Support Lean Manufacturing and Six Sigma initiatives.
• Process Development & Industrialization
• Lead development and implementation of new manufacturing technologies.
• Plan, execute, and evaluate manufacturing trials and process validation activities.
• Support new product introductions and product transfer activities.
• Participate in equipment specification, design reviews, commissioning, and startup activities.
• Develop optimized manufacturing concepts for future growth and capacity expansion.
• Quality & Technical Problem Solving
• Lead root cause investigations for process failures, scrap, customer complaints, and non-conforming product.
• Develop and implement corrective and preventive actions.
• Support PFMEA, Control Plans, SPC, Process Capability Studies, and Validation Activities.
• Analyze production and quality data to identify trends and improvement opportunities.
• Act as technical support during customer audits and quality investigations.
• Manufacturing Support
• Provide technical support to production and maintenance teams.
• Troubleshoot complex process and equipment issues.
• Support equipment reliability and manufacturing up-time initiatives.
• Develop and deliver technical training for operators, technicians, and supervisors.
• Interface with equipment suppliers, tooling vendors, and external technical resources.
• Safety & Compliance
• Ensure all manufacturing activities comply with company safety policies and regulatory requirements.
• Participate in risk assessments and machine safety reviews.
• Promote safe work practices throughout the manufacturing area.
• Support environmental, health, and safety initiatives.

REQUIRED QUALIFICATIONS:

• Bachelor's Degree in Mechanical Engineering, Manufacturing Engineering, Materials Engineering, Industrial Engineering, or related technical discipline.
• Minimum five (5) years of manufacturing engineering, process engineering, or advanced manufacturing experience.
• Experience within high-volume manufacturing environments.
• Demonstrated project management and technical leadership experience.
• Strong analytical and problem-solving capabilities.
• Excellent communication and interpersonal skills.

TECHNICAL COMPETENCIES:

REQUIRED:

• Precision grinding technologies.
• Abrasive machining and wheel optimization.
• Cutting and separation technologies.
• Surface finishing processes.
• Surface treatment and coating preparation methods.
• Dimensional metrology and inspection systems.
• Statistical Process Control (SPC).
• Process Capability Analysis (Cp/Cpk).
• Measurement System Analysis (MSA).
• Root Cause Analysis methodologies.
• Design of Experiments (DOE).
• Lean Manufacturing principles.

PREFERRED:

• Powder metallurgy manufacturing processes.
• Material behavior of sintered metal.Magnetic materials manufacturing.
• NdFeB, SmCo, Ferrite, or similar magnetic materials.
• Automated inspection and machine vision systems.
• Optical measurement systems.
• Industrial automation and robotics.
• PLC-controlled manufacturing equipment.
• ERP and Manufacturing Execution Systems (MES).
• Six Sigma Green Belt or Black Belt Certification.
• Minitab or equivalent statistical analysis software.
• Measurement System Analysis (MSA).
• Root Cause Analysis methodologies.
• Design of Experiments (DOE).
• Lean Manufacturing principles.

SPECIALIZED KNOWLEDGE – MECHANICAL PROCESSING:

PREFERRED EXPERIENCE INCLUDES KNOWLEDGE IN ONE OR MORE OF THE FOLLOWING AREAS:

• Precision grinding of brittle materials, powder metallurgy components, magnetic materials, or similar engineered products.
• Surface roughness control and finishing optimization.
• Geometric dimensioning and tolerance control.
• Grinding wheel selection, dressing, and process optimization.
• Cutting and separation technologies used in advanced manufacturing environments, including sintered metals, magnetic materials, or comparable materials.
• Surface preparation and coating readiness.
• Optical and automated inspection systems.
• Vision-based quality control systems.
• Defect identification and classification methodologies.
• Yield improvement within finishing operations.
• Process validation and qualification methods.

LEADERSHIP COMEPETENCIES:

• Technical leadership without direct authority.
• Strong problem-solving and decision-making skills.
• Ability to lead cross-functional improvement projects.
• Effective communication at all organizational levels.
• Strong organizational and project management skills.
• Ability to work within global and cross-functional teams.
• Process Capability (Cp/Cpk)
• First Pass Yield
• Scrap Reduction
• OEE Improvement
• Downtime Reduction
• Customer Complaint Reduction
• Cost Savings Achievement
• Successful New Process Implementation
• Safety Performance
• On-Time Completion of Improvement Projects

REQUIREMENTS:

Travel Requirements: 10% (as needed, domestic or international travel)

LANGUAGE SKILLS:

English, German beneficial

EMPLOYMENT AT WILL:

This job description is intended as an outline of the duties of the position at VACUUMSCHMELZE and is subject to change by VAC from time to time. It is NOT a contract of employment. Employment at VAC is voluntarily entered into and is subject to termination by you or VAC AT WILL, with or without cause at any time, either party believes such action to be appropriate.