Process Engineer - Manufacturing

ZipRecruiter; Winsted (CT); On-site; USD 100,000 - 115,000; Full time

Job summary

A leading company is seeking a Process Engineer to develop and implement manufacturing processes that ensure production efficiency and cost-effectiveness. The role involves troubleshooting operations, designing fixtures, and utilizing data analysis tools like Power BI. Candidates should hold a Bachelor’s degree and have experience in machining or aerospace. This is an excellent opportunity for professionals looking to contribute to continuous improvement initiatives and engage with both internal and external stakeholders.

Benefits

Relocation Package/Assistance Available

Qualifications

• Engineering experience in a manufacturing environment.
• Experience in machining, aerospace, or industrial gas turbines operations required.
• Proficiency in Microsoft Office and CAD/CAM programs is needed.

Responsibilities

• Troubleshoot operational issues and improve processes.
• Conduct time studies and utilize data analysis tools.
• Provide technical support to shop floor personnel.

Skills

Problem-solving

Statistical process analysis

Data analysis

Lean Manufacturing

Six Sigma

Education

Bachelor's Degree

Tools

Microsoft Office

CAD/CAM programs

Power BI

Job description

Job Description

Salary: $100,000~$115,000 / Annually

Relocation Expense: Yes - Relocation Package/Assistance Available

The Process Engineer is responsible for the development and implementation of products into the manufacturing operation to meet production requirements and quoted costs. This includes process/method definition, development, and ownership with a major emphasis on operations support.

ESSENTIAL FUNCTIONS

• Troubleshoot operations including but not limited to fixturing/clamping issues, program and/or parameter issues, and expendable tooling issues until problems are resolved.
• Design fixturing using the fixture maintenance program or other mistake-proofing methods to increase yields on high scrap operations/programs, supporting scrap reduction initiatives and reducing human error.
• Conduct time studies to balance and define operator standard work, generate standard work charts, and process capacity tables, and compare actual performance to quoted estimates in current cost models.
• Utilize SPC charts and other process capability methods to increase first-time yields within quoted standards.
• Perform process planning and development for newly awarded products (NPI), including tooling procurement, standard routings, and bill of materials.
• Perform all other job duties as assigned.

JOB RESPONSIBILITIES

• Use data analysis tools (Power BI) to identify gaps in shop floor performance relative to standards and implement method improvements, including addressing scrap and rework costs.
• Use APQP tools to identify and reduce risks of scrap and escapes.
• Assist in cost estimating for repeat production jobs and new product introductions (NPI).
• Implement and participate in cost-saving initiatives.
• Act as a technical liaison with customers, suppliers, and other Howmet plants regarding processes, purchase orders, specifications, and customer drawings.
• Research, analyze, and justify costs for equipment procurement.
• Participate actively in continuous improvement events and initiatives.
• Provide technical support to shop floor personnel.
• Promote and comply with all EHS programs and policies.

Qualifications

This position is subject to the International Traffic in Arms Regulations (ITAR), requiring U.S. person status (U.S. citizen, Green Card holder, Political Asylee, or Refugee).

QUALIFICATIONS

Basic Qualifications

• Engineering experience in a manufacturing environment.
• Bachelor's Degree.

Qualifications

• Experience in machining, aerospace, or industrial gas turbines operations.
• Knowledge of aerospace specifications.
• Ability to solve problems, identify root causes, and implement corrective actions.
• Proficiency in Microsoft Office and CAD/CAM programs.
• Working knowledge of statistical process analysis tools.
• Training and experience with Lean Manufacturing and Six Sigma tools.