Process Engineer (Injection Molding)

Jobs via Dice; West Bridgewater (MA); On-site; USD 80,000 - 150,000; Full time

Job summary

A leading company in the software development industry is seeking a Plastics Process Engineer to enhance molding processes within their production facilities. This role involves optimizing manufacturing methods, improving product quality, and supporting continuous improvement initiatives within a collaborative environment. Ideal candidates should possess extensive engineering experience and a strong foundation in DOE methodologies, backed by a Bachelor's degree in Engineering.

Qualifications

• Minimum 4 years of experience in Plastics Process Engineering.
• Strong background in testing and process validation.
• Hands-on experience with molding systems.

Responsibilities

• Develop and optimize molding processes for product requirements.
• Conduct Design of Experiments (DOE) to enhance processes.
• Collaborate with engineering and quality teams.

Skills

DOE methodologies

Technical writing

Problem solving

Collaboration

Education

Bachelor s degree in Engineering

Tools

Automated manufacturing equipment

Injection molding machines

Job description

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Dice is the leading career destination for tech experts at every stage of their careers. Our client, Connexion Systems & Engineering, is seeking the following. Apply via Dice today!

Job Title: Plastics Process Engineer

Job Summary:

This role is responsible for developing and optimizing molding processes to meet product and material requirements. The ideal candidate will work cross-functionally to improve manufacturing methods, ensure product quality, support continuous improvement initiatives, and enhance overall production efficiency.

Key Responsibilities:

• Develop and refine molding processes by researching product/material needs, designing and testing manufacturing methods and materials (including molds, equipment, and resins).
• Collaborate with material vendors and engineering teams as needed.
• Conduct Design of Experiments (DOE) to evaluate and enhance manufacturing processes, utilizing knowledge of design, tooling, fabrication, and materials.
• Create and maintain Process Sheets and other technical documentation.
• Partner with engineering to drive improvements in efficiency, quality, and customer satisfaction on the production floor.
• Lead and participate in cost-reduction and continuous improvement projects.
• Collaborate with quality teams to implement both short- and long-term corrective actions.
• Provide training and guidance to Process Technicians for daily tasks and improvement initiatives.
• Report any food safety, quality, or food defense concerns to appropriate personnel.
• Stay current in technical knowledge by attending workshops, reviewing industry publications, and engaging in professional networks.
• Adhere to all documented Good Manufacturing Practices (GMPs), safety policies, and company procedures.
  
  

Qualifications:

• Bachelor s degree in Engineering (Plastics Engineering preferred).
• Minimum of 4 years of experience in a Plastics Process Engineering role.
• Strong background in DOE methodologies, testing, and process validation.
• Hands-on experience with automated manufacturing equipment and molding machines.
• Proficient in setting up and troubleshooting molding systems, material feed systems, and auxiliary equipment.
• Strong technical writing and documentation skills.
• Familiarity with mold design, construction, and performance optimization.
• Preferred experience with:
• High-cavitation, high-volume injection molding.
• Flexible film packaging and pouch forming/sealing equipment.
• ERP systems and Microsoft Excel.
• Quality standards such as BRC, ISO, and SQF.
• Lean Manufacturing principles.
  

Key Traits:

• Highly organized and detail-oriented.
• Self-motivated and able to work independently with minimal supervision.
• Hands-on problem solver who thrives in a collaborative environment.
• Strong communication and interpersonal skills.
  
  

Physical Requirements:

• Frequent walking across a 300,000 sq. ft. facility.
• Ability to lift and move up to 50 lbs.
• Good vision for detailed inspections.
• Occasional work in environments without heating or air conditioning.
• Exposure to loud noise levels; hearing protection may be required.
  
  

Success Metrics:

• Decrease in setup and processing errors.
• Reduced setup times.
• Lower material scrap rates.
• Increased production throughput.
• Fewer quality-related complaints.

Seniority level

• Seniority level

  Mid-Senior level

Employment type

• Employment type

  Full-time

Job function

• Job function

  Management and Manufacturing

• Industries

  Software Development

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