Process Engineer - Glass Manufacturing Process Optimization

IKO North America

Chester (SC)

On-site

USD 75,000 - 110,000

Full time

14 days+

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Benefits offered by this job

Health Insurance (teledoc, FSA, HCSA)

Dental Insurance

Vision Insurance

Life Insurance

Health Spending Account

Employee Support and Mental Wellness

Short term disability

401k Match

Paid vacation

Floating days

Employee Assistance Program

Employee Engagement Events

Awards and Recognition

Tuition Reimbursement

Service Awards

Employee Perks & Discounts

Job summary

IKO Industries Ltd. is seeking a Process Engineer to monitor, control, and optimize manufacturing processes ensuring safe, efficient operations.

Responsibilities include batch handling, furnace operations, process control systems, and driving continuous improvements with a safety-first approach. Qualifications include a mechanical or chemical engineering degree plus 3–5 years in process engineering within manufacturing.

Qualifications

Bachelor’s degree in Mechanical or Chemical Engineering.
3–5 years of process engineering experience in a manufacturing environment preferred.
Experience with coating processes, wet formed fiberglass mat processes, or similar manufacturing operations preferred.
Strong technical writing skills with high attention to detail.
Proficient in Microsoft Office (Excel, Word, PowerPoint).
Knowledge of statistical process control (SPC).
Lean Six Sigma skills and experience preferred.
Advanced analytical and troubleshooting skills.
Strong organizational skills with the ability to manage multiple short- and long-term projects.
Exceptional interpersonal, verbal, written, and presentation communication skills.
Ability to work independently with minimal supervision once trained.
Manual dexterity and attention to detail.
Fluent in verbal and written English.
Ability to follow direction and specific instructions.
Good communication skills.
Ability to safely perform heavy lifting up to 50 pounds on a routine basis.
Comfortable with standing for extended periods of time.
Must be able to work at heights and in confined spaces.
Must be able to walk and/or stand 90% of the shift.

Responsibilities

Demonstrate exceptional attendance and reliability.
Adhere to all safety policies and procedures; promote safe work practices.
Monitor and maintain proper batch storage, delivery, weighing, and mixing.
Coordinate with Quality Control and raw material carriers to approve unloading of materials.
Evaluate batch plant control system data and make adjustments to maintain process efficiency and control.
Monitor and control furnace and forehearth operations to ensure optimal glass formation and throughput.
Monitor and adjust critical process variables including gas firing, electric boost power, pressure, temperature, flow rates, oxygen, bubblers, glass level, and batch line.
Inspect furnace and forehearths at required intervals and address identified issues.
Assist with furnace changes, upsets, start-ups, shutdowns, repairs, and rebuilds.
Guide and support maintenance personnel during batch and furnace repairs.
Perform minor repairs and process adjustments as required.
Maintain exceptional housekeeping and organization in all assigned areas including batch house, furnace levels, and control room.
General housekeeping duties.
Additional duties as assigned by Supervisory staff.