Process Engineer – Closures and Bonding

CrossFire Group; Warsaw (IN); Presencial; USD 85.000 - 110.000; Jornada completa

Descripción de la vacante

CrossFire Group in Warsaw, Indiana is seeking a Process Engineer to optimize closures and bonding operations, focusing on coating applications, automated cells, and cross-functional collaboration. You will design and implement processes to improve throughput, quality, and safety across manufacturing lines.

The role requires 4+ years in process engineering for coating or bonding, strong problem-solving skills, and experience with FANUC closure cell systems. Travel up to 10% may be needed.

Formación

• Bachelor's degree in Mechanical, Industrial or Manufacturing Engineering or related field.
• 4+ years of process engineering experience in coating or bonding operations.
• 2+ years with FANUC automated closure cell systems (hoods/doors/liftgates).
• Experience optimizing manufacturing processes with focus on quality, efficiency and safety.
• Strong problem-solving, analytical, and troubleshooting skills.
• Excellent communication and interpersonal skills.
• Ability to work cross-functionally and travel up to 10%.

Responsabilidades

• Design, test, validate, and optimize coating and bonding processes to improve throughput, quality, and reliability.
• Develop and implement systems to improve production efficiency and reduce costs.
• Analyze manufacturing data and run process simulations to identify opportunities for improvement.
• Perform risk assessments and implement corrective actions to support operational excellence.
• Drive continuous improvement initiatives focused on productivity, quality, and waste reduction.
• Provide technical guidance to production teams and troubleshoot equipment and processes.
• Support equipment commissioning, process validation, and production launches.
• Ensure safety, environmental, and regulatory compliance; develop safe work procedures.
• Create and maintain process documentation, control plans, and operating procedures.

Conocimientos

Problem solving

Analytical thinking

Troubleshooting

Cross-functional collaboration

Communication skills

MS Office proficiency

Educación

Bachelor's degree in Mechanical/Industrial/Manufacturing Engineering

Herramientas

FANUC automated closure cell systems

PTED/E-Coat processes

Descripción del empleo

Process Engineer – Closures and Bonding

Location: Warsaw, Indiana

About the Opportunity

We are seeking a Process Engineer – Closures & Bonding to support and optimize coating and bonding operations within a manufacturing environment. This position plays a critical role in designing, implementing, and continuously improving production processes related to vehicle closures, coating applications, and bonding systems. The ideal candidate will have a strong background in manufacturing process engineering, automation, quality improvement, and cross-functional collaboration.

Work Authorization Requirement

Applicants must be authorized to work in the United States on a permanent basis. Visa sponsorship is not available for this position.

What You'll Do

Process Design & Optimization

Develop and implement systems, processes, and strategies to improve production efficiency and reduce manufacturing costs.

Design, test, validate, and optimize coating and bonding processes to improve throughput, quality, and reliability.

Analyze manufacturing data and conduct process simulations to identify opportunities for improvement.

Perform risk assessments and implement corrective actions to support operational excellence.

Drive continuous improvement initiatives focused on productivity, quality, and waste reduction.

Quality & Performance Management

Establish and maintain quality standards for coating and bonding operations.

Monitor key process metrics and ensure compliance with product specifications and manufacturing requirements.

Investigate process variation and implement solutions to improve consistency and reliability.

Support root cause analysis and corrective action activities related to production and quality concerns.

Promote best practices and innovative manufacturing solutions.

Technical Leadership & Support

Provide technical guidance and support to production teams, technicians, and junior engineers.

Troubleshoot equipment, process, and material-related issues within coating and bonding operations.

Work closely with engineering, manufacturing, quality, maintenance, and supplier teams to implement new processes and improvements.

Support equipment commissioning, process validation, and production launches as needed.

Safety, Compliance & Documentation

Ensure manufacturing processes comply with all applicable safety, environmental, and regulatory requirements.

Develop and maintain safe work procedures related to coating, bonding, and automation systems.

Create and maintain process documentation, work instructions, control plans, and operating procedures.

Prepare reports and presentations on process performance, improvement initiatives, and project outcomes for leadership.

Required Qualifications

Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.

Minimum of 4 years of process engineering experience supporting coating or bonding operations within a manufacturing environment.

Minimum of 2 years of experience with FANUC automated closure cell systems, including applications related to hoods, doors, liftgates, or similar assemblies.

Experience developing and optimizing manufacturing processes with a strong focus on quality, efficiency, and safety.

Strong problem-solving, analytical, and troubleshooting skills.

Excellent communication and interpersonal skills.

Ability to work effectively in a collaborative, cross-functional environment.

Proficiency with Microsoft Office applications, including Outlook, Teams, Word, Excel, and PowerPoint.

Preferred Qualifications

Experience with Pre-Treat Electro-Deposition (PTED/E-Coat) processes.

Experience with metal-to-plastic bonding applications.

Automotive manufacturing experience highly preferred.

Familiarity with process validation, lean manufacturing principles, and continuous improvement methodologies.

Physical Requirements

Ability to travel up to 10% as required.

Ability to lift up to 35 pounds.

Ability to stand, walk, and perform repetitive tasks for extended periods within a manufacturing environment.