Process Engineer

Amphenol ICC; Yocumtown (PA); On-site; USD 75,000 - 95,000; Full time

Job summary

Amphenol Communications Solutions (ACS) seeks a Process Engineer to lead assembly process development from concept to cost- and capacity-justified production. You will implement automated processes, apply LEAN tools, and drive PFMEA, CP/CPK, and DOE studies to improve quality, safety, and efficiency.

The role requires hands-on design of tooling with 3D CAD, familiarity with DFM, and collaboration with internal and external teams across regions. This on-site position is based in Valley Green, PA.

Qualifications

• Bachelor's degree in a technical discipline plus 2+ years in process engineering.
• Ability to read, analyze and interpret technical procedures and regulations.
• Ability to write reports and procedure manuals.
• Ability to present information to managers and customers worldwide.

Responsibilities

• Develop assembly processes and tooling to meet cost, delivery and capacity targets.
• Create PFMEA, control plans and DOE studies to improve quality and efficiency.
• Coordinate prototype fabrication with vendors and internal teams.
• Support capacity planning, time studies and line balance activities.
• Provide training and documentation for production staff.

Skills

3D CAD

GD&T

MS Project

Excel

Word

PowerPoint

Education

Bachelor's degree in Electro-mechanical, Mechanical or Industrial Engineering

Tools

Solidworks

Pro/ENGINEER

Microsoft Project

Microsoft Excel

Microsoft Word

Microsoft PowerPoint

Job description

Position: Process Engineer

Location: Valley Green, PA

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, is a world leader in interconnect solutions for Communications, Mobile, RF, Optics, and Commercial electronics markets. Amphenol Corporation is one of the world’s largest designers and manufacturers of electrical, electronic and fiber optic connectors and interconnect systems, antennas, sensors and sensor-based products and coaxial and high-speed specialty cable. ACS has an expansive global presence in research and development, manufacturing, and sales. We design and manufacture a wide range of innovative connectors as well as cable assemblies for diverse applications including server, storage, data center, mobile, RF, networking, industrial, business equipment, and automotive.

RESPONSIBILITIES:

This position manages all technical and process control aspects, develop plans, coordinates, tracks, qualifies and implements assembly processes from conceptual design into functional assemblies that meet Amphenol cost, delivery, and capacity needs while meeting all customers' requirements. Develop automated processes and monitor areas of continues improvement in quality, safety, cost, and efficiency including SMED, TPM (LEAN tools) and other tasks via a structured development process. Assist with costing, capital and capacity projections in preparation of financial justifications for new products in development and for product changes or extensions. Complete process development deliverables including PFMEA's, Process Qualification Plan, Control Plans, Workmanship standards and DOE's related to process development.

• Development of tool and fixtures for cable assembly processes using 3D CAD (preferable Solidworks and/or Pro-Engineer)
• Define process equipment, fixtures and tools for new cable assembly processes or process improvements
• Provide product and investment cost assessments for new or modified products for the justification and acquisition of major tooling and equipment.
• Write and develop machine / tooling specifications for processes and equipment to be purchased from outside sources.
• Drive process risk reduction effort using design for manufacturability (DFM), list potential critical/risk product-process areas (FMEA) and verification testing
• Define and drive process qualification (FAI, Cmk, Cpk) plans
• Coordinate with internal & external vendors the fabrication of prototype samples, tooling and equipment to meet schedules
• Involved in the analysis of defined risk areas and experimentation, detailed design and analysis, DOE, basic technology research and development.
• Develop and document assembly processes, which include process sheets, operating procedures, spare parts lists, and preventative maintenance plan.
• Provide training, guidance and support to production and specialized personnel as necessary
• Participate in team meetings to inform progress on project and customer driven deliverables (such as samples or qualification reports).
• Interface with vendor on new automated equipment development.
• Work closely with operations in defining operations plans capacity plan, time study, takt time, line balance, flow diagram, line lay-out, work instructions, workmanship standards, control and inspection plans and other manufacturing documentation.
• Work with manufacturing team to develop capacity and cost reduction plans for high volume efficiency, product cost reductions and capacity planning
• Some travel both domestically and internationally may be required.

QUALIFICATIONS:

• Bachelor's degree in a technical discipline preferably; Electro-mechanical, Mechanical or Industrial Engineering with at least two years of current experience in a process engineering role.
• Ability to read, analyze and interpret professional journals, technical procedures or governmental regulations.
• Ability to write reports, business correspondence and procedure manuals.
• Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public in each region of the world.
• Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry.
• Should have knowledge and skills using:
• 3D CAD Design software (preferably Solidworks and/or Pro-Engineer)
• Geometric Dimensioning & Tolerancing
• Internet software
• Project Management software (Microsoft Project)
• Spreadsheet software (Microsoft Excel)
• Word Processing software (Microsoft Word)
• Presentation software (Microsoft PowerPoint)
• Ability to perform engineering experiments, collect data and analyze root cause/corrective action and tack time studies
• Experience on Automation

Amphenol Corporation is proud of our reputation as an excellent employer. Our focus is to provide the highest level of support and responsiveness to both our employees and our customers, the world's largest technology companies. Amphenol Corporation offers the opportunity for career growth within a global organization. We believe that Amphenol Corporation is unique in that every employee, regardless of his or her position, has the ability to positively impact the business.

Amphenol is an "Equal Opportunity Employer" - Minority/Female/Disabled/Veteran/Sexual Orientation/Gender Identity/National Origin. For additional company information please visit our website at https://www.amphenol-cs.com/