Process Engineer

6AM City, LLC; Michigan; On-site; USD 55,000 - 69,000; Full time

Job summary

6AM City, LLC is seeking a Process Engineer for its R&D manufacturing group in Zeeland, MI. The role designs, develops, and supports scalable manufacturing processes and equipment while driving quality, cost reduction, and throughput improvements.

Responsibilities include leading cross-functional projects, validating concepts on the production floor, and guiding equipment purchases. The candidate will balance office data analysis with hands-on implementation in a manufacturing setting.

Qualifications

• Minimum 2-3 years of process engineering experience; 5 years preferred.
• hands-on experience developing and supporting manufacturing processes and equipment.
• Strong statistical analysis skills to design experiments and interpret data.

Responsibilities

• Lead and support R&D projects focused on developing, designing, and improving manufacturing processes and equipment.
• Influence material and product development by evaluating manufacturability and proposing improvements.
• Design and execute experiments, collect data, and analyze results to optimize production.
• Build and test prototype and production equipment to validate concepts and performance.
• Research and support equipment purchases for new and existing processes.
• Apply statistical methods to assess process capability and drive corrective actions.
• Collaborate with manufacturing teams to resolve production issues and implement improvements.
• Document process designs, results, validation activities, and equipment specs clearly.
• Manage multiple projects concurrently and prioritize deliverables.
• Support continuous improvement initiatives using Green Belt/Black Belt practices where applicable.

Skills

Process engineering

Statistical analysis

Data-driven decisions

Multi-project management

Office & production floor

Job description

Job Description

Job Title: Process Engineer - R&D Manufacturing

This Process Engineer role sits within a research and development group for a large technology organization serving automotive, aerospace, and other advanced applications. The engineer designs, develops, and supports manufacturing processes and equipment, and plays a key role in ensuring new materials and products are manufacturable at scale. By designing experiments, building and testing equipment, and optimizing production processes, this position focuses on improving quality, reducing cost, and increasing product flow. The engineer also researches, specifies, and supports the purchase of equipment for both new and existing processes.

Responsibilities

• Lead and support R&D projects focused on developing, designing, and improving manufacturing processes and equipment.
• Influence new material and product development by evaluating manufacturability and recommending process improvements.
• Design and execute experiments to optimize production processes, including defining test plans, collecting data, and analyzing results.
• Build and test prototype and production equipment to validate process concepts and ensure robust performance.
• Research, specify, and support the purchase of equipment for new and existing manufacturing processes.
• Apply statistical analysis and validation techniques to assess process capability, identify variation, and implement corrective actions.
• Collaborate closely with the manufacturing team to understand production issues, interpret data trends, and implement process improvements.
• Use process engineering tools and methodologies to improve quality, reduce costs, and increase product throughput.
• Document process designs, experimental results, validation activities, and equipment specifications in a clear and structured manner.
• Manage and prioritize work across at least two concurrent projects, ensuring timelines and deliverables are met.
• Support continuous improvement initiatives, leveraging structured methodologies such as Green Belt or Black Belt practices where applicable.

Essential Skills

• Minimum 2-3 years of experience in process engineering, with 5 years of experience considered ideal.
• Proven background in engineering, with experience in a manufacturing or production environment.
• Hands-on process engineering experience, including developing and supporting manufacturing processes and equipment.
• Strong statistical analysis skills to design experiments, interpret data, and drive data-based decisions.
• Experience with process validation and verification activities in a manufacturing or R&D setting.
• Demonstrated ability to work on multiple projects concurrently and manage priorities effectively.
• Comfort working in both office and production floor environments, engaging with cross-functional manufacturing teams.
• Strong problem-solving skills and the ability to translate data insights into practical process improvements.

Additional Skills & Qualifications

• Green Belt or Black Belt experience or training in continuous improvement or similar methodologies.
• Experience in research and development environments supporting new product or new material introduction.
• background in industries such as automotive, aerospace, or other advanced technology manufacturing is beneficial.

Work Environment

The role is based in a manufacturing setting within an R&D-focused organization. The Process Engineer will typically be the only engineer dedicated to two concurrent projects, providing a high level of ownership and visibility. Work is split approximately 50/50 between an office environment, where the engineer analyzes data and develops process strategies, and the production floor, where they observe operations, interact with the manufacturing team, and validate process changes. Standard hours are Monday through Friday, with a start time between 7:00 a.m. and 8:00 a.m., averaging about 45 hours per week. The environment combines hands-on work with production equipment and analytical work with process data, offering a balance of technical challenge and practical implementation.

Job Type & Location

This is a Contract position based out of Zeeland, MI.

Pay and Benefits

The pay range for this position is $40.00 - $50.00/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include