Process Engineer

FUCHS PETROLUB SE; Fairhaven (MA); On-site; USD 75,000 - 85,000; Full time

Job summary

Fuchs Lubricants Co. is seeking a Process Engineer in Fairhaven, MA to provide hands-on engineering support on the manufacturing floor for batch processing, mixing, and packaging.

You will observe processes, collect data, and identify opportunities for improvement while collaborating with operations and cross-functional teams. The role emphasizes troubleshooting, data analysis, and developing practical recommendations.

Qualifications

• Hands-on experience with batch processes, production troubleshooting, and process improvement.
• Ability to collect data from manufacturing operations and translate into practical recommendations.
• Familiarity with process documentation, batch records, and change control procedures.

Responsibilities

• Provide hands-on, day-to-day engineering support on the manufacturing floor for batch processing, mixing, heating, cooling, material addition, transfer, filtration, filling, packaging, and related manufacturing operations.
• Observe production processes, talk with operators, collect data, review batch records, and identify abnormalities and improvement opportunities.
• Troubleshoot production problems involving deviations, long cycle times, quality issues, yield losses, rework, and equipment interactions with cross-functional teams.
• Support and execute engineering, R&D, commercialization, and scale-up batches, including pre-batch planning and post-batch analysis.
• Collect and analyze process data such as temperature profiles, mixing times, material-addition sequences, processing times, yields, and equipment conditions.
• Execute continuous-improvement activities to reduce cycle time, variability, waste, and rework while improving first-pass yield.
• Support root cause investigations, CAPA, nonconformances, and recurring issues using data-based analysis.
• Assist evaluation and optimization of mixers, tanks, pumps, piping, heating/cooling, filtration, and transfer systems with Maintenance and Equipment Engineering.
• Support scale-up and commercialization of new products and process changes from lab to production.
• Develop and update batch instructions, SOPs, process specs, trial summaries, and other controlled docs.
• Prepare and update PFDs and P&IDs, support Engineering Change Orders, and maintain records.

Skills

Problem solving

Data analysis

Communication

Documentation

Ownership

Education

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Manufacturing Engineering, or related field

Tools

P&IDs reading

Job description

FUCHS is the world's largest independent supplier of innovative lubrication solutions, covering almost every industry and application. Our products and solutions keep the world moving even though they are not always visible. What matters is that each of our over 6,000 employees in over 50 countries is visible - their entrepreneurial spirit, ideas and skills are the foundation of our global business.

Process Engineer

Location: Fairhaven, MA, US, 02719

FUCHS offers a competitive salary commensurate with experience in a similar position. The salary range for this position is $75,000 to $85,000 per year, but actual salary will vary depending upon a new hire’s experience and qualifications as well as internal equity.

Responsibilities

• Provide hands‑on, day‑to‑day engineering support on the manufacturing floor for batch processing, mixing, heating, cooling, material addition, transfer, filtration, filling, packaging, and related manufacturing operations.
• Observe production processes firsthand, talk with operators and technicians, collect process data, review batch records, and identify abnormalities, recurring issues, and opportunities for improvement.
• Troubleshoot day‑to‑day production problems involving process deviations, extended cycle times, quality issues, yield losses, rework, and equipment/process interactions, working directly with Operations and cross‑functional teams.
• Support and execute engineering, R&D, commercialization, and scale‑up batches, including pre‑batch planning, direct floor observation, data collection, documentation of results, and post‑batch analysis.
• Collect and analyze process data such as temperature profiles, mixing times, material‑addition sequences, processing times, yields, cycle times, equipment conditions, and other relevant operating parameters.
• Execute defined continuous‑improvement activities focused on reducing cycle time, process variability, waste, rework, manufacturing delays, and unnecessary manual effort while improving first‑pass yield and throughput.
• Support root cause investigations, deviations, CAPA, nonconformances, and recurring manufacturing issues using structured problem‑solving methods and data‑based analysis.
• Support evaluation and optimization of mixers, tanks, pumps, piping, heating and cooling systems, filtration, material transfer, and other process equipment in partnership with Maintenance and Equipment Engineering.
• Support scale‑up and commercialization of new products, raw materials, process changes, and manufacturing methods from laboratory or pilot scale into full production.
• Support engineering trials, capability assessments, IQ/OQ/PQ activities, and qualification of new equipment, process changes, and manufacturing methods.
• Develop and update batch instructions, SOPs, work instructions, process specifications, technical reports, trial summaries, and other controlled engineering documentation.
• Prepare and update PFDs and P&IDs, support Engineering Change Orders, and maintain accurate, timely, traceable engineering records.
• Independently own defined manufacturing and process issues through investigation, data collection, analysis, recommendation, implementation, documentation, and follow‑up without continual reminders.
• Support major site and business‑growth initiatives including new product introductions, site integration, acquisitions, capacity expansion, and other manufacturing programs.

Qualifications

• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Manufacturing Engineering, or a closely related engineering discipline.
• Minimum 2 years of direct, relevant, full‑time engineering experience in a manufacturing or industrial process environment; 3‑5 years preferred. Internship, co‑op, or academic project experience alone does not satisfy this requirement.
• Demonstrated hands‑on experience working in or directly supporting manufacturing operations, including production troubleshooting, batch support, engineering trials, process improvement, process development, or commercialization.
• Ability and willingness to spend significant time on the manufacturing floor, work directly with operators and technicians, collect data firsthand, and independently execute defined engineering assignments.
• Working knowledge of batch‑process equipment including mixers, tanks, pumps, piping, instrumentation, heat‑transfer systems, filtration, and material‑transfer systems, with the ability to read P&IDs and process documentation.
• Strong problem‑solving, data‑analysis, communication, documentation, ownership, and follow‑through skills, with the ability to develop practical recommendations and know when to escalate significant technical, quality, safety, or business risks.
• Experience with root cause analysis, CAPA, Lean or Six Sigma, DOE, FMEA, SPC, process capability, qualification or validation, or ISO systems is a plus.
• Travel: Approximately 15% travel can be expeted between regional sites if called upon.

Benefits

Fuchs offers a challenging and rewarding working environment where employees are encouraged to develop and grow as professionals. In this role, you will have the opportunity to work on projects that will expand your experience and challenge your abilities in the global marketplace. The position also offers an excellent compensation package and a comprehensive suite of benefits.

Fuchs Lubricants Co. is an equal employment opportunity (EEO)/AA employer and strongly supports diversity in the workplace (m/f/d/v