Process Engineer

Great Bay Staffing Group; Decatur (AL); On-site; USD 99,000 - 121,000; Full time

Job summary

Great Bay Staffing Group seeks an experienced Process Innovation Engineer for a chemical manufacturing environment. You will monitor operations, drive process improvements, and lead safety and compliance initiatives across the facility.

Ideal candidates have a BS in Chemical Engineering and 10+ years in chemical process engineering, with strong collaboration and project leadership skills to optimize cost, quality, and safety.

Qualifications

• Bachelor of Science degree in Chemical Engineering is required.
• 10+ years of experience as a Process Engineer in chemical manufacturing, petrochemical, or refinery environments preferred.
• Extensive knowledge of chemical processes, unit operations, and process optimization.
• Experience with PSM, RMP, and regulatory compliance.
• Strong communication and collaboration skills; project leadership is preferred.

Responsibilities

• Provide daily technical support and monitoring of chemical process unit operations.
• Identify and implement process improvements to enhance quality, capacity, and reduce costs.
• Develop and evaluate tests for operating changes and optimization initiatives.
• Assess feasibility of new technology, safety recommendations, and capacity expansions.
• Collaborate with cross-functional teams for budgets, reviews, and studies.
• Support PSM, RMP, and other regulatory compliance programs.
• Investigate production issues, safety concerns, and environmental incidents.
• Design and document processes for new product development and scale-up.
• Select equipment and controls to improve process control and efficiency.
• Write SOPs and train staff for new equipment and processes.
• Lead engineering projects with planning, coordination, and reporting.
• Supervise technicians and coordinate engineering, maintenance, and production efforts.
• Troubleshoot process issues and design improvements to reduce maintenance costs.
• Assist with equipment design and operations to minimize environmental releases.
• Maintain awareness of modern technologies and best practices.

Skills

Chemical process knowledge

PSM/RMP experience

Process optimization

Regulatory compliance

Cross-functional collaboration

Education

BS in Chemical Engineering

Job description

Process Innovation Engineer - Chemical Manufacturing | Petrochemical Industry

We are seeking an experienced Process Engineer to join our team as a Process Innovation Engineer in a dynamic chemical manufacturing environment. This role is ideal for a seasoned professional with extensive experience in chemical process engineering, process optimization, and technical support within the petrochemical or chemical manufacturing industry. As a Process Innovation Engineer, you will play a critical role in monitoring unit operations, improving efficiency, reducing costs, enhancing safety, and driving process improvements across our facility.

Key Responsibilities

• Provide daily technical support and monitoring of chemical process unit operations to ensure optimal performance and safety
• Identify and implement process improvements to enhance product quality, increase production capacity, reduce operating costs, and lower emissions
• Develop, conduct, and evaluate tests for proposed operating changes and process optimization initiatives
• Investigate and assess the feasibility of implementing new technology, safety recommendations, and planned capacity expansions
• Collaborate with cross-functional unit teams to prepare annual control budgets, operating reviews, and economic studies
• Provide technical support for PSM (Process Safety Management), RMP (Risk Management Plan), and other regulatory compliance programs
• Investigate and resolve production issues, safety concerns, environmental incidents, and quality problems
• Design and document chemical processes for new product development and process scale-up from development to production
• Select and specify process equipment and control devices to enhance process control and efficiency
• Write standard operating procedures (SOPs) and provide training for safe operation of new equipment and processes
• Lead selected engineering projects including planning, coordination, and progress reporting
• Supervise technicians and coordinate efforts between engineering, maintenance, and production teams
• Troubleshoot process issues and design improvements to optimize operations and reduce maintenance costs
• Assist with design and operation of equipment to minimize environmental releases and ensure compliance
• Maintain awareness of modern technologies and industry best practices in chemical process engineering

Required Qualifications and Skills

• Bachelor of Science (BS) degree in Chemical Engineering required
• Minimum 10+ years of experience as a Process Engineer in chemical manufacturing, petrochemical, or petroleum refining environment strongly preferred
• Extensive knowledge of chemical processes, unit operations, and process optimization in manufacturing facilities
• Experience with process safety management (PSM), risk management programs (RMP), and regulatory compliance
• Strong technical skills in process troubleshooting, economic analysis, and feasibility studies
• Proven ability to develop and implement cost-saving initiatives and process improvements
• Experience with equipment selection, specification, and installation for chemical processes
• Ability to work effectively across diverse cultural backgrounds, including Japanese-American business environments
• Excellent communication and collaboration skills with cross-functional teams
• Project leadership and supervisory experience preferred
• Proficiency in developing technical documentation, procedures, and training materials

Physical Requirements

• Ability to lift up to 50 lbs and maintain good mobility throughout the facility
• Capability to work 12-hour shifts as needed
• Ability to climb stairs multiple times per shift to access plant equipment and units
• Good hearing and sense of smell for safety awareness in chemical manufacturing environment
• Ability to work effectively in a potentially stressful, fast-paced production environment
• Prompt, regular, and dependable attendance is essential

Why This Is a Great Opportunity

Join a multi-billion dollar global technology leader and industry innovator in the chemical manufacturing sector. Our company is renowned for exceptional focus on both professional development and work-life balance, offering a modern team environment with real opportunities for career growth and exposure to cutting-edge chemical processes and technologies.

Comprehensive Compensation Package Includes:

• Competitive base salary up to $110,000 (commensurate with experience)
• Sign-on bonus for qualified candidates
• Annual performance bonus: 8-12%
• Generous paid relocation assistance package
• Outstanding, low-cost benefits package
• Commitment to work-life balance and employee well-being
• Career advancement opportunities within a global organization