Process Engineer

Flex; Buffalo Grove (IL); On-site; USD 90,000 - 120,000; Full time

Job summary

Flex is a diversified manufacturing partner supporting market‑leading brands from design to delivery. The Process Engineer will be based in Buffalo Grove, IL, reporting to the Process Engineering Manager, coordinating manufacturing processes and providing technical support for development, implementation, and maintenance of systems per project requirements.

The role emphasizes defining systems, improving KPIs (OEE, Yield, Scrap), root-cause analysis, high‑speed automation troubleshooting, ECOs,

Qualifications

• B.S. in Mechanical/Industrial/Manufacturing Engineering with a minimum of 6 years’ experience in related field.
• Minimum 2 years of experience working in a medical manufacturing or other highly regulated manufacturing environment.
• Industrial/Manufacturing Engineering experience in high‑volume assembly processes.
• Knowledge of automated equipment systems and tools - robotics, vision, material handling/part feeding systems, conveyors, ultrasonic welding, foil sealing, HMI/PLC controls.
• Travel required – 5%.

Responsibilities

• Define and implement manufacturing systems appropriate for customer applications.
• Support manufacturing KPIs such as OEE, Yield, Scrap and Downtime.
• Establish and improve robust, repeatable, and reproducible process parameters.
• Identify root causes of failures in the manufacturing process.
• Troubleshoot complex mechanical issues with high‑speed automated equipment.
• Provide equipment maintenance and repair support as required.
• Develop, implement, and take ownership of process control methodologies.
• Participate in cycle time and process improvements.
• Apply statistical methods to estimate future manufacturing requirements and potential.

Skills

Mechanical engineering experience

Industrial/Manufacturing engineering

High-volume assembly

Robotics/vision/automation

Statistical methods/data analysis

Education

B.S. in Mechanical/Industrial/Manufacturing Engineering

Tools

Robotics

Vision systems

HMI/PLC controls

Ultrasonic welding

Foil sealing

Job description

Flex is the diversified manufacturing partner of choice that helps market‑leading brands design, build and deliver innovative products that improve the world. A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary.

Summary

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing technical support in the development, implementation and maintenance of manufacturing systems per project requirements.

Responsibilities

• Define and implement manufacturing systems appropriate for customer applications.
• Support manufacturing KPIs such as OEE, Yield, Scrap and Downtime.
• Establish and improve robust, repeatable, and reproducible process parameters.
• Capability to independently or together with other engineering stakeholders identify root causes of failures in the manufacturing process.
• Advanced troubleshooting of complex mechanical issues with high‑speed automated manufacturing equipment.
• Provide equipment maintenance and repair support as required.
• Understanding the manufacturing process, technologies, techniques, and the product.
• Support creation and implementation of engineering change orders (ECOs).
• Develop, implement, and take ownership of process control methodologies.
• Participate in activities pertaining to cycle time and process improvements.
• Implement statistical process analysis on new and existing products.
• Develop and maintain process documentation.
• Assist in the development of training and provide training to production personnel.
• Define, implement, and evaluate proposed design updates and processes.
• Develop, evaluate, and improve manufacturing methods.
• Create work instructions and coordinate training for facilities and production personnel.
• Coordinate/participate in pFMEA of manufacturing processes.
• Apply statistical methods to estimate future manufacturing requirements and potential.

Qualifications

• B.S. in Mechanical/Industrial/Manufacturing Engineering with a minimum of 6 years’ experience in related field.
• Minimum 2 years of experience working in a medical manufacturing or other highly regulated manufacturing environment.
• Industrial/Manufacturing Engineering experience working in high‑volume assembly processes.
• Knowledge of automated equipment systems and tools - robotics, vision, material handling/part feeding systems, conveyors, ultrasonic welding, foil sealing, HMI/PLC controls.
• Travel required – 5%.

Flex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email [e-mail] and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).