Process Development Engineer

Evonik; Blair (NE); On-site; USD 90,000 - 130,000; Full time

Job summary

Evonik’s Blair, Nebraska facility seeks a Process Development Engineer to drive continuous improvement and optimize fermentation and downstream operations. You will lead plant trials, analyze performance, and partner across R&D, Technology, Production, and Quality to lift throughput and reliability.

The role requires a Bachelor's in Biotechnology or Chemical Engineering and 3+ years in process engineering, with strong communication and leadership skills to mentor teams and manage capital

Qualifications

• Bachelor’s degree in Biotechnology, Chemical Engineering, or related field.
• 3+ years in process engineering or production management or process engineering of industrial chemical processes preferred.
• Experience with complex fermentation processes and process data analysis.
• Knowledge of processing technologies such as drying, materials handling, and chemical processes.
• Demonstrated experience improving plant availability, reliability, efficiency, and process performance.
• Experience leading cross-functional improvement initiatives, troubleshooting processes, and supporting or managing capital projects.

Responsibilities

• Drive continuous improvement initiatives to increase plant throughput, yield, efficiency, and reliability while reducing process variability and production costs.
• Analyze process performance using statistical process control, data historian tools, mass and energy balances, and other engineering methods.
• Initiate and manage pilot- and full-scale plant trials and support the implementation of process improvements into production.
• Lead process optimization, de-bottlenecking, and efficiency improvement projects involving processes, equipment, and product quality.
• Support and execute capital projects focused on process efficiency and plant performance.
• Facilitate root cause analyses to identify and resolve operational and process issues.

Skills

Strong communication

Problem-solving

Project management

Technical leadership

Teamwork

Education

Bachelors in Biotechnology/Chemical Engineering

Job description

What we offerAt Evonik, you’re part of a global chemical company working in many sectors that go beyond chemistry. From lipids for tomorrow’s medicines, biosurfactants for green detergents, additives for plastics recycling or membranes to help drive forward the energy transition, you’ll play an essential part in helping the world’s most essential industries succeed.Our success hinges on a diversity of ideas powered by people, not egos. Whether you’re a scientist or engineer, new to the team or established, in business, production, or anything in between – we cheer each other on. Because we believe we can do anything. Explore everything. And Be Part of Something Special!Find out more about the many benefits we offer:https://www.evonik.com/en/careers/why.htmlMeet the team and get to know the people behind Evonik:https://www.evonik.com/en/news/meet-the-team.htmlThe Process Development Engineer is responsible for driving continuous improvement and optimization of fermentation and downstream manufacturing processes at Evonik’s Blair, Nebraska facility. This role analyzes process performance, leads improvement initiatives and plant trials, supports capital projects, and partners with cross-functional teams to improve throughput, yield, efficiency, safety, and reliability.RESPONSIBILITIESDrive continuous improvement initiatives to increase plant throughput, yield, efficiency, and reliability while reducing process variability and production costs.Analyze process performance using statistical process control, data historian tools, mass and energy balances, and other engineering methods.Initiate and manage pilot- and full-scale plant trials and support the implementation of process improvements into production.Lead process optimization, de-bottlenecking, and efficiency improvement projects involving processes, equipment, and product quality.Support and execute capital projects focused on process efficiency and plant performance.Facilitate root cause analyses to identify and resolve operational and process issues.Identify process bottlenecks and develop solutions to maintain high plant throughput while mitigating implementation risks.Coordinate process development activities and collaborate with R&D, Technology, Production, Engineering, Quality, and other Evonik sites.Prepare and analyze monthly plant mass balances and use results to identify and implement improvements.Provide technical leadership, guidance, and mentoring to process development and engineering team members while supporting site safety, environmental, quality, and regulatory requirements.REQUIREMENTSBachelor’s degree in Biotechnology, Chemical Engineering, or a related field; equivalent experience may be considered.3+ years in process engineering or in production management or process engineering of industrial chemical processes preferred.Experience with complex fermentation processes and process data analysis.Knowledge of processing technologies such as drying, materials handling, and chemical processes.Demonstrated experience improving plant availability, reliability, efficiency, and process performance.Experience leading cross-functional improvement initiatives, troubleshooting processes, and supporting or managing capital projects.Strong communication, problem-solving, teamwork, and project management skills, with the ability to provide technical leadership and develop others.The Evonik Group adopts an Equal Employment Opportunity (EEO) approach. Candidates are assessed based on their educational qualifications, experience, job competencies and potential and shall not be discriminated against on the basis of race, ethnicity, age, gender, religion, nationality, disability or sexual orientation or other classifications protected by local, state, or provincial regulations.Your ApplicationTo ensure that your application is proceeded as quickly as possible and to protect the environment, please apply online via our careers portal . Further information about Evonik as Employer can be found at www.evonik.com/en/careers.html .Please address your application to the Talent Acquisition Manager, stating your earliest possible starting date and your salary expectations.Your Talent Acquisition Manager:Caitlin Brennan [C]Company isEvonik Corporation