Process Control Engineer - Automation & Optimization

Placements24; Willows (CA); Híbrido; USD 54 000 - 78 000; Tempo integral

Vantagens oferecidas por esta oferta de emprego

Hybrid work arrangement

Relocation assistance

Professional development

Resumo da oferta

Placements24 seeks a senior Process Control Engineer to advance automation and optimize operations in Welkom, Free State. You will design, implement, and maintain DCS/PLC/SCADA systems, improving plant efficiency, product quality, and safety through advanced control strategies.

The ideal candidate holds a bachelor’s in chemical or electrical engineering with 6+ years in process control, strong PID tuning skills, and experience with major DCS platforms.

Qualificações

• Bachelor’s degree in Chemical Engineering, Electrical Engineering, or related field.
• Minimum of 6 years of experience in process control engineering in chemical/heavy industrial settings.
• Experience with major DCS platforms (e.g., Honeywell Experion, Emerson DeltaV, Siemens PCS 7) and PLC programming (e.g., Rockwell, Siemens).
• Strong knowledge of control theory, PID tuning, and APC concepts.
• Experience with SCADA systems and HMI development.
• Familiarity with industrial networking protocols (Modbus, Profibus, Ethernet/IP).
• Experience in mining/mineral processing is advantageous.

Responsabilidades

• Design, configure, and implement advanced process control strategies.
• Develop and maintain DCS, PLC, and SCADA systems for new and existing processes.
• Optimize control loops to improve stability, efficiency, and yield.
• Troubleshoot control systems, instrumentation, and automation hardware/software.
• Collaborate with process engineers and operators to identify improvements.
• Develop and execute test plans for control system upgrades.
• Ensure compliance with industry standards and cybersecurity best practices.
• Develop and deliver training on process control systems for plant personnel.
• Manage vendor relationships for automation hardware/software.
• Contribute to functional safety systems and procedures.

Conhecimentos

Process control

DCS experience

PLC programming

PID tuning

SCADA

HMI development

Industrial networks

Problem solving

Teamwork

Formação académica

Bachelor’s degree in Chemical Engineering

Bachelor’s degree in Electrical Engineering

Ferramentas

Honeywell Experion

Emerson DeltaV

Siemens PCS 7

Rockwell PLC

Siemens PLC

Descrição da oferta de emprego

About the Role

Our client, a major player in the materials processing industry, is seeking a skilled Process Control Engineer to enhance automation and optimization across their operations in Welkom, Free State . This role is vital for improving plant efficiency, product quality, and operational safety through advanced control strategies and system integration. You will be responsible for the design, implementation, and maintenance of sophisticated Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Supervisory Control and Data Acquisition (SCADA) systems. The ideal candidate possesses a strong understanding of chemical processes, control theory, and instrumentation, with a passion for leveraging technology to drive performance improvements. This position offers an excellent opportunity to work on cutting-edge automation projects within a key industrial region, contributing significantly to the company's operational excellence. You will collaborate with a dedicated team of engineers and operators, ensuring seamless integration of control systems with plant operations.

Key Responsibilities

• Design, configure, and implement advanced process control (APC) strategies.
• Develop and maintain DCS, PLC, and SCADA systems for new and existing processes.
• Optimize existing control loops and sequences to improve process stability, efficiency, and yield.
• Troubleshoot and resolve issues related to control systems, instrumentation, and automation hardware/software.
• Collaborate with process engineers and operators to identify control system improvement opportunities.
• Develop and execute test plans for control system upgrades and modifications.
• Ensure compliance with industry standards and best practices for process automation and cybersecurity.
• Develop and deliver training programs on process control systems for plant personnel.
• Manage vendor relationships for automation hardware and software.
• Contribute to the development of functional safety systems and procedures.

Requirements

• Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field.
• Minimum of 6 years of experience in process control engineering, preferably in a chemical or heavy industrial environment.
• Proven experience with major DCS platforms (e.g., Honeywell Experion, Emerson DeltaV, Siemens PCS 7) and PLC programming (e.g., Rockwell, Siemens).
• Strong understanding of control theory, PID tuning, and advanced process control concepts.
• Experience with SCADA systems and HMI development.
• Knowledge of industrial networking protocols (e.g., Modbus, Profibus, Ethernet/IP).
• Familiarity with process instrumentation (flow, pressure, temperature, level sensors).
• Excellent analytical and problem‑solving skills.
• Effective communication and teamwork abilities.
• Experience in the mining or mineral processing sector is advantageous.

Benefits

• Competitive salary package reflective of experience and skills.
• Performance‑based incentive bonuses.
• Comprehensive health insurance and retirement benefits.
• Opportunities for professional development, certifications, and further training.
• A hybrid work arrangement offering flexibility.
• Relocation assistance to Welkom if required.
• Access to advanced automation technologies and challenging projects.
• Supportive team environment focused on innovation and continuous improvement.