Process Automation Engineer

Fisher & Ludlow Div Of Harris Steel Ltd.; Apple Grove (WV); On-site; USD 77,000 - 106,000; Full time

Benefits offered by this job

Medical

Dental

Vision

Disability Insurance

401K and Roth accounts

Profit sharing

Pay-for-performance bonuses

Paid parental leave

Tuition reimbursement

Stock program

Scholarships and more

Job summary

Nucor in Apple Grove, WV seeks an Automation Engineer to lead level 1/2 automation for steel melt plant operations. You will design, test, and implement automation for EAF, LF, and VTD, develop software, and ensure safety and reliability through lifecycle maintenance and documentation.

Responsibilities include performing FAT/STARTUP, configuring PLCs, HMIs, and SCADA, and training operators and technicians while adhering to ISO and IEC standards for safe, efficient melt shop operations.

Qualifications

• Bachelor’s or foreign equivalent degree in Mechanical Engineering or Mechatronics Engineering required.
• Experience with functional description review, FAT and start-up of automation systems.
• Experience programming PLCs, HMIs, SCADA systems, robotics, and hydraulic controls.
• Experience implementing automation for EAF, LF, and VTD processes.
• Experience using IBA-Analyzer to analyze event logs and improve automation performance.

Responsibilities

• Develop and implement procedures for automated machinery and processes in the steel melt shop.
• Program, test, and maintain PLCs, HMIs, SCADA, robotics, and control systems.
• Ensure compliance with ISO 13849-1, ANSI/ASSE Z244.1, IEC 61131-3.
• Provide training and knowledge transfer to operators and maintenance technicians.
• Support FAT, Start Up, and functional reviews for new automation systems.

Skills

Ladder logic

HMI programming

SCADA systems

Robotics

C# programming

Automation testing

Troubleshooting

Education

Bachelor’s or foreign equivalent in Mechanical Engineering or Mechatronics Engineering

Tools

TIA Portal

Prosoft

Profinet

Ethernet/IP

Modbus

Job description

Location: Apple Grove, WV, United States

Other Available Locations: N/A

Welcome to Nucor, where our unique culture sets us apart. Joining Nucor means becoming part of North America's largest steel and steel products manufacturer, offering unmatched career opportunities and stability. We are known for our innovative sustainability practices and are the continent's largest recycler. Our vibrant culture, built on personal connections and teamwork, empowers every team member with the freedom to innovate and contribute to our collective success. Experience a workplace where safety, efficiency, and meaningful personal connections define every day, enriching both our teammates and the communities we serve.

Nucor supports its teammates with top-tier benefits:

• Medical
• Dental
• Vision
• and Disability Insurance
• 401K and Roth accounts
• Profit sharing
• Pay-for-performance bonuses
• Paid parental leave
• Tuition reimbursement
• Stock program
• Scholarships and more

Basic Job Functions:

Responsible for level 1 and/or level 2 automation systems to ensure optimum performance of equipment for the steel melt plant operations through continual improvement initiatives. Develop and implement operational, maintenance, and testing procedures for automated machinery, equipment, and processes in the steel melt shop. Implement automation solutions for Electronic Arc Furnace (“EAF”), Ladle Furnace ("LF"), and Vacuum Degasser (“VTD “) and processes that enhance process efficiency. Develop and conduct test and validation plans, execute test cases, and analyze results to identify and address any issues or discrepancies. Implement improvements to increase efficiency, reduce downtime, and enhance overall productivity. Maintain accurate documentation of system designs, configurations, test results, and maintenance activities. Participate in the Functional Description Review, FAT, and Start Up of new Automation Systems for the Meltshop. Perform routine maintenance tasks, software updates, and calibration activities to ensure smooth operation and longevity of automation equipment. Develop software programs, scripts, and configuration files to control and monitor automated equipment, machinery, and processes. Utilize IBA-Analyzer to analyze event logs and monitor the performance of automated systems to identify opportunities for enhancements. Provide technical support and troubleshooting assistance to resolve issues with automated systems in a timely manner. Program PLCs, HMIs, SCADA systems, robotics, hydraulic controls, and other automation platforms using languages such as ladder logic, scripting, and C#. Utilize TIA Portal and Prosoft to configure Profinet, Ethernet/IP, and Modbus connectivity protocols that ensure seamless data exchange between devices of the melt shop automation ecosystem. Ensure compliance with ISO 13849-1, ANSI/ASSE Z244.1, and IEC 61131-3 industry standards, regulations, and safety guidelines governing automation and control systems. Provide training and knowledge transfer to operators. maintenance technicians, and other stakeholders involved in operating and maintaining automated systems.

Safety is the most important part of all jobs within Nucor; therefore, candidates must be able to demonstrate the ability to initiate, lead, and uphold safety policies, practices, procedures, and housekeeping standards at all times.

Minimum Qualifications:

• Candidate must have a Bachelor’s or foreign equivalent degree in Mechanical Engineering, or Mechatronics Engineering and two (2) years of experience in developing and implementing operational, maintenance, and testing procedures for automated machinery, equipment, and processes in steel melt shop.
• Experience must include: Participating in the Functional Description Review, FAT, and Start Up of new Automation Systems for the Melt Shop.; Programing PLCs, HMIs, SCADA systems, robotics, hydraulic controls, and other automation platforms using languages such as ladder logic, scripting, and C#.
• Experience implementing automation solutions for EAF, LF, and VTD and processes that enhance process efficiency.
• Experience developing software programs, scripts, and configuration files to control and monitor automated equipment, machinery, and processes.
• Experience utilizing IBA-Analyzer to analyze event logs and monitor the performance of automated systems to identify opportunities for enhancements
• Experince utilizing TIA Portal and Prosoft to configure Profinet, Ethernet/IP, and Modbus connectivity protocols that ensure seamless data exchange between devices of the melt shop automation ecosystem

Rate of Pay: $77,230.00 - $105,794.00/year

Nucor is an Equal OpportunityEmployer and a drug-free workplace