PLC Tech (Day)

Refresco Group; Greer (SC); On-site; USD 65,000 - 90,000; Full time

Job summary

Refresco Group in Greer, SC is seeking an experienced industrial maintenance technician with strong PLC skills to maintain and upgrade food manufacturing equipment. You will diagnose PLC/automation issues, calibrate devices, and support safety, quality, and continuous improvement initiatives.

The role requires 3+ years in industrial maintenance, familiarity with Allen Bradley PLCs, and a Rockwell Maintainer cert is preferred.

Qualifications

• 3+ years in industrial manufacturing maintenance.
• Experience with Allen Bradley PLCs required.
• Rockwell maintenance certification preferred, within 24 months if not held.

Responsibilities

• Lead and participate in troubleshooting during equipment failures and collaborate with production team.
• Maintain, test and upgrade production equipment and interface with machine tools.
• Diagnose and troubleshoot PLC and automation issues, including faulty components and wiring.
• Calibrate and test equipment to ensure accuracy and compliance with specs.
• Assist with PLC system upgrades and improvements to optimize production efficiency and safety.
• Modify existing programs for optimization or enhanced safety protocols.
• Maintain accurate records of maintenance, repairs, and upgrades.
• Train team members on basic PLC functions and troubleshooting.
• Engage in continuous improvement and follow safe workplace practices.
• Develop positive interactions with managers, supervisors, maintenance technicians, and operators.

Skills

RSLogix 5000

Ethernet I/P

Electrical schematics

Multimeter

PowerFlex VFDs

PanelView devices

Panelbuilder RS View

Yaskawa V1000

Allen Bradley PLCs

Control panels

Education

Rockwell Maintainer cert

Allen Bradley PLC experience

Tools

Panelbuilder 32

RS View Studio

RSLogix 500/5000

Job description

• Adhere to all health and safety policies/procedures, Good Manufacturing Practices (GMPs) and wear the required personal protective equipment (PPE) while working.
• Responsible to adhere to food quality and food safety as per quality standards and/or Safe Quality Food requirements.
• Lead and participate in troubleshooting activities during equipment failures, collaborating with the production team to analyze, resolve, and prevent issues through investigation, testing, and follow-up.
• Maintenance, testing and upgrading of all production equipment. Installation and testing of new food manufacturing, packaging and processing equipment. Interface with machine tools and special equipment or test modules, troubleshoot existing equipment for electrical or electronics failures and change or modify machines to improve or update.
• Diagnose and troubleshoot PLC and automation issues, including faulty components and wiring.
• Calibrate and test equipment to ensure accurate performance and compliance with specifications.
• Assist with PLC system upgrades and improvements to optimize production efficiency and safety.
• Modify existing programs for system optimization, new process requirements, or enhanced safety protocols.
• Maintain accurate records of maintenance, repairs, programming changes, and upgrades.
• Train other team members on basic PLC functions and troubleshooting as needed.
• Preventative maintenance and repair when required in addition to planned mechanical maintenance duties.
• Participate in a continuous improvement culture while following safe workplace practices.
• Develop positive and respectful interactions with managers, supervisors, maintenance technicians, and machine operators.
• Identify and suggest process improvements to enhance system reliability and reduce costs.

Required Skills

• Must be able to use RS Logix 5000, RS Logix 500, or RS Logix 5 software for machine troubleshooting.
• Must be able to go online with Control Logix, Compact Logix, SLC500, or PLC5 using either Ethernet I/P, DH+, or RS232. Must be able to download PLC program if necessary.
• Must be able to read and understand electrical schematics.
• Must be able to use a multimeter and work in control panels with up to 480VAC.
• Understands symbols on P&ID’s and tag references online layout drawing.
• Should be able to replace and configure AB Powerflex 40, 400, and 525 VFDs (Variable Frequency Drives) and Yaskawa V1000 and P1000 VFDs.
• Should be able to replace Panelview and Panelview Plus devices and download applications using Panelbuilder 32 or RS View Studio Machine Edition.
• Aptitude for further development of technical skills.
• Decisive, pro-active, self-motivated and assertive.
• Strong interpersonal and developed communication skills.
• Data analysis and identification of trends.
• Internal customer focus with the ability to adapt to the variable demands of the business.
• Ability to demonstrate working under initiative and think things through to solution.
• Ability to work under own supervision.
• Ability to influence, persuade and lead at all levels of the business.

Education and Experience

• Three (3) plus years’ experience in industrial manufacturing maintenance required.
• Preference will be given to candidates with a Rockwell Maintainer or equivalent Certificate, though it must be obtained within the first 24 months of employment if not already held.
• Experience with Allen Bradley PLCs required.
• Electrical/electronic troubleshooting and repair skills required.
• Candidates will be required to take a Maintenance Skills Assessment in order to be considered.

Working Conditions

• Work Schedule: Weekdays, weekends, afternoon, evenings, overnight and holidays may be required. Overtime scheduled as needed.
• Work Environment: Operating in a fast-paced production plant with numerous moving parts. Noise levels require hearing protection and temperatures can get very hot and/or relatively cold. The environment is structured and supervised, with clear production targets and schedules to meet.

Travel Requirements

• Travel anticipated: Rarely

Physical Requirements

R = Rarely (0-15%) O = Occasionally (16-45%) F = Frequently (46-100%)

• Visual/Sensory - Have vision abilities to include proximate vision, color vision and the ability to adjust focus as well as be able to effectively see and process computer generated images on a screen or hand-held device. Will require attention with one or two senses at a time.
• Coordination and Dexterity: Excellent hand-eye coordination and manual dexterity for precise control of equipment.
• Mental Stress- There is pronounced pressure from deadlines, production quotas, accuracy or similar demands.

Physical Demand

R

O

F

Stand or Sit

X

Stoop, kneel, crouch, or crawl

X

X

Carry weight, lift

X

Walking

X

Driving

X

Climb (stairs/ladders) or balance

X

Other Duties

• This job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee. Duties, responsibilities, and activities may change, or new ones may be assigned at any time with or without notice.

Refresco is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, ancestry, religion, sex, national orientation, sexual orientation, age, marital status, disability, gender identity, gender expression, Veteran status, or any other classification protected by federal, state, or local law.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.