PLC Technician, Nights

Refresco Brand

Paw Paw (MI)

On-site

USD 51,000 - 55,000

Full time

14 days+

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Benefits offered by this job

Health Savings Accounts
Life and AD&D Insurance
401(k) with company match
12 paid holidays

Job summary

Refresco Beverages US Inc. is seeking a PLC Technician to design, program, repair and maintain PLC systems in our facilities. You will inspect equipment, perform preventative maintenance and support upgrades to improve safety and efficiency.

The role involves night shifts and overtime as needed, with relocation assistance available. You will work with production teams to diagnose issues, implement improvements and document changes.

Qualifications

  • Three+ years in industrial manufacturing maintenance.
  • Rockwell Maintainer certificate preferred (must be obtained within 24 months).
  • Experience with Allen Bradley PLCs is required.
  • Able to read electrical schematics.
  • Able to work with panels and up to 480VAC.

Responsibilities

  • Adhere to GMPs and PPE requirements.
  • Lead troubleshooting during equipment failures with the maintenance team.
  • Maintain, test and upgrade production equipment and packaging lines.
  • Install and test new equipment; interface with machine tools.
  • Diagnose and troubleshoot PLC/automation issues.
  • Calibrate and test equipment to specs.
  • Assist with PLC upgrades and safety improvements.
  • Modify PLC programs for optimization or new requirements.
  • Maintain records of maintenance, repairs and changes.
  • Train team members on basic PLC functions and troubleshooting.

Skills

RS Logix 5000/500/5
Control Logix
Electrical schematics
Multimeter usage
480VAC experience
PowerFlex VFDs
Panelview devices
Panelbuilder 32/RS View
PLC troubleshooting
AB PLCs experience

Education

Rockwell Maintainer Certificate (preferred)

Tools

RS Logix 5000
Control Logix
Panelview 32/Plus
Panelbuilder 32
RS View Studio Machine Edition
PowerFlex drives

Job description

Our vision is both simple and ambitious: to put our drinks on every table.

We are the world's largest bottler for retailers and A-brands. Our products are distributed worldwide from our production sites in Europe and North America. Although our own branding may not appear on the labels of the beverages we produce, there is a good chance you are reading this while sipping one of our drinks.

Our ambition is to continually improve and it's what keeps us at the top of our game. We are solutions-based. We are innovative. We seek out new challenges and conquer them. This is our company ethos, but it's our people's too: Refresco is at the cutting edge of a fast-moving industry because we have passionate people pushing the boundaries of what's best.

Stop and think: how wouldYOUput our drinks on every table?

Summary

The PLC Technician is responsible for designing, programming, repairing, and maintaining programmable logic controller (PLC) systems used within Refresco facilities. The PLC Tech inspects equipment for proper functioning and performs preventative maintenance duties per manufacturer's specifications. May support repairs and installations for other advanced production/manufacturing equipment. The PLC Tech diagnoses equipment malfunctions and makes more complicated repairs or adjustments as needed.

Starting pay

$36.67/hour w/ progression to $40.26/hour upon successful completion of the training period, plus applicable shift premiums.

Schedule

Overnight shift, Wednesday 1:00 AM - 7:00 AM and Thursday - Saturday 7:00 PM - 7:00 AM.

Relocation Assistance

up to $5,000 in relocation assistance

Essential Job Functions
  • Adhere to all health and safety policies/procedures, Good Manufacturing Practices (GMPs) and wear the required personal protective equipment (PPE) while working.
  • Responsible to adhere to food quality and food safety as per quality standards and/or Safe Quality Food requirements.
  • Lead and participate in troubleshooting activities during equipment failures, collaborating with the production team to analyze, resolve, and prevent issues through investigation, testing, and follow-up.
  • Maintenance, testing and upgrading of all production equipment. Installation and testing of new food manufacturing, packaging and processing equipment. Interface with machine tools and special equipment or test modules, troubleshoot existing equipment for electrical or electronics failures and change or modify machines to improve or update.
  • Diagnose and troubleshoot PLC and automation issues, including faulty components and wiring.
  • Calibrate and test equipment to ensure accurate performance and compliance with specifications.
  • Assist with PLC system upgrades and improvements to optimize production efficiency and safety.
  • Modify existing programs for system optimization, new process requirements, or enhanced safety protocols.
  • Maintain accurate records of maintenance, repairs, programming changes, and upgrades.
  • Train other team members on basic PLC functions and troubleshooting as needed.
  • Preventative maintenance and repair when required in addition to planned mechanical maintenance duties.
  • Participate in a continuous improvement culture while following safe workplace practices.
  • Develop positive and respectful interactions with managers, supervisors, maintenance technicians, and machine operators.
  • Identify and suggest process improvements to enhance system reliability and reduce costs.
Required Skills
  • Must be able to use RS Logix 5000, RS Logix 500, or RS Logix 5 software for machine troubleshooting.
  • Must be able to go online with Control Logix, Compact Logix, SLC500, or PLC5 using either Ethernet I/P, DH+, or RS232. Must be able to download PLC program if necessary.
  • Must be able to read and understand electrical schematics.
  • Must be able to use a multimeter and work in control panels with up to 480VAC.
  • Understands symbols on P&IDs and tag references on line layout drawing.
  • Should be able to replace and configure AB Powerflex 40, 400, and 525 VFDs (Variable Frequency Drives) and Yaskawa V1000 and P1000 VFDs.
  • Should be able to replace Panelview and Panelview Plus devices and download applications using Panelbuilder 32 or RS View Studio Machine Edition.
  • Aptitude for further development of technical skills.
  • Decisive, pro-active, self-motivated and assertive.
  • Strong interpersonal and developed communication skills.
  • Data analysis and identification of trends.
  • Internal customer focus with the ability to adapt to the variable demands of the business.
  • Ability to demonstrate working under initiative and think things through to solution.
  • Ability to work under own supervision.
  • Ability to influence, persuade and lead at all levels of the business.
Education and Experience
  • Three (3) plus years’ experience in industrial manufacturing maintenance required.
  • Preference will be given to candidates with a Rockwell Maintainer or equivalent Certificate, though it must be obtained within the first 24 months of employment if not already held.
  • Experience with Allen Bradley PLCs required.
  • Electrical/electronic troubleshooting and repair skills required.
  • Candidates will be required to take a Maintenance Skills Assessment in order to be considered.
Working Conditions
  • Work Schedule: Weekdays, weekends, afternoon, evenings, overnight and holidays may be required. Overtime scheduled as needed.
  • Work Environment: Operating in a fast-paced production plant with numerous moving parts. Noise levels require hearing protection and temperatures can get very hot and/or relatively cold. The environment is structured and supervised, with clear production targets and schedules to meet.
Travel Requirements
  • Travel anticipated: Rarely
Physical Requirements
  • Visual/Sensory - Have vision abilities to include proximate vision, color vision and the ability to adjust focus as well as be able to effectively see and process computer generated images on a screen or hand-held device. Will require attention with one or two senses at a time.
  • Coordination and Dexterity: Excellent hand-eye coordination and manual dexterity for precise control of equipment.
  • Mental Stress- There is pronounced pressure from deadlines, production quotas, accuracy or similar demands.
Other Duties
  • This job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee. Duties, responsibilities, and activities may change, or new ones may be assigned at any time with or without notice.
A Career with Refresco
Refresco Beverages US Inc. offers the following competitive pay and comprehensive benefits:
  • Health Savings Accounts and Flexible Spending Accounts
  • Life and AD&D Insurance, critical illness, hospital indemnity, and accident insurance
  • Short-term disability and long-term disability
  • Pet Insurance
  • 401(k) Savings Plan with Company Match
  • 12 Paid Holidays
  • Vacation Days and Paid Sick Time OffDays
  • Discount and Total Reward Programs

Join Refresco TODAYand enjoy a rewarding CAREER!

Any employment agency, person, or entity that submits a résumé to this career site or a hiring manager does so with the understanding that the applicant's résumé will become the property of Refresco Beverages US, Inc. Refresco Beverages, US Inc., will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person, or entity.

Employment agencies that have agreements with Refresco Beverages US, Inc., and have been engaged in a search shall submit a résumé to the designated Refresco recruiter or, upon authorization, submit a résumé to this career site to be eligible for placement fees.

Refresco Beverages US Inc. is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity, gender expression, Veteran status, or any other classification protected by federal, state, or local law.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.

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