Plant Engineer: Foundry Optimization & Projects

Reliable Safety & Flow Corporation; Lancaster (Lancaster County); On-site; USD 90,000 - 130,000; Full time

Job summary

Reliable Safety & Flow Corporation seeks a Plant Engineer to maintain, improve, and optimize foundry manufacturing processes, equipment, and infrastructure at the Columbia, PA plant. You will lead projects, support equipment reliability, and drive continuous improvement across safety, quality, and cost targets.

The role requires a strong technical foundation, project management experience, and the ability to lead cross-functional teams to enhance plant performance.

Qualifications

• Bachelor's Degree in Mechanical, Industrial, Electrical, or Manufacturing Engineering (or related field).
• Minimum of 5–7 years of manufacturing or plant engineering experience; foundry or heavy industrial experience preferred.
• Proven experience managing capital projects from concept through implementation.
• Proficiency in CAD software (AutoCAD or SolidWorks preferred).
• Strong analytical, organizational, and communication skills.
• Demonstrated ability to lead cross-functional teams and manage multiple projects simultaneously.
• Working knowledge of safety, environmental, and regulatory compliance standards.
• Experience with Lean Manufacturing, Six Sigma, or Continuous Improvement methodologies a plus.

Responsibilities

• Lead plant engineering projects involving equipment design, installation, modification, and optimization.
• Collaborate with maintenance and production teams to troubleshoot issues and implement long-term corrective actions.
• Develop and manage preventive and predictive maintenance programs to minimize downtime and extend equipment life.
• Design and oversee improvements in foundry systems, including melt operations, molding, core-making, and sand reclamation.
• Develop project scopes, budgets, and schedules; manage contractors and vendors to ensure timely completion.
• Ensure compliance with environmental, health, and safety regulations across all engineering projects.
• Support continuous improvement initiatives focused on quality, cost reduction, and process reliability.
• Analyze equipment performance data and drive root cause analysis for recurring failures.
• Prepare and maintain plant documentation, including drawings, specifications, and standard operating procedures.
• Research and recommend new technologies or methods to enhance production efficiency and sustainability.

Skills

CAD

Analytical skills

Communication

Cross-functional leadership

Lean Manufacturing

Six Sigma

Regulatory compliance

Education

Bachelor's degree in Mechanical, Industrial, Electrical, or Manufacturing Engineering

Tools

AutoCAD

SolidWorks

Job description

Reliable Safety & Flow Corporation seeks a Plant Engineer to maintain, improve, and optimize foundry manufacturing processes, equipment, and infrastructure at the Columbia, PA plant. You will lead projects, support equipment reliability, and drive continuous improvement across safety, quality, and cost targets.

The role requires a strong technical foundation, project management experience, and the ability to lead cross-functional teams to enhance plant performance.