Pharma Process Engineering Lead: Scale-Up & Innovation

Fresenius Kabi USA, LLC

Melrose Park (IL)

On-site

USD 100,000 - 115,000

Full time

14 days+

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Benefits offered by this job

401(k) contributions
Health benefits
Paid vacation
Life insurance
Wellness program

Job summary

Fresenius Kabi USA, LLC is seeking a Senior Process Engineer to lead a cross‑functional team in designing and delivering complex parenteral formulation processes. You will direct engineering design, scale‑up, and technology transfer for lipid emulsions, lyophilization, and other sterile products.

The role requires strong project management, 5+ years in pharmaceutical processing, and experience with validated systems.

Qualifications

  • BS in chemical, process or pharmaceutical engineering or related field; advanced degree strongly preferred.
  • 5 years of professional experience in pharmaceutical complex formulations and manufacturing technologies.
  • Experience with validated manufacturing process systems and CIP/SIP is desired.

Responsibilities

  • Innovate and develop new or alternative processing technologies for complex formulations.
  • Lead engineering design for lipid emulsions, lyophilization, and other parenteral formulations.
  • Coordinate URS, IQ/OQ, and installation for high‑pressure homogenization, microfluidization, and sterilization equipment.
  • Manage technology transfer and scale‑up activities from lab to production.
  • Ensure projects stay within budget and meet GMP compliance and safety standards.

Skills

Project management
Pharmaceutical processing
Scale-up
Chemical engineering
Team leadership

Education

BS in chemical, process or pharmaceutical engineering
Advanced degree preferred

Tools

AutoCAD
SolidWorks

Job description

Fresenius Kabi USA, LLC is seeking a Senior Process Engineer to lead a cross‑functional team in designing and delivering complex parenteral formulation processes. You will direct engineering design, scale‑up, and technology transfer for lipid emulsions, lyophilization, and other sterile products.

The role requires strong project management, 5+ years in pharmaceutical processing, and experience with validated systems.

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