OpEx Industrial Engineer — Lean Six Sigma Expert

FORVIA HELLA; Flora (IL); On-site; USD 62,000 - 65,000; Full time

Job summary

FORVIA HELLA in Flora, IL is seeking an experienced Operations Engineer to drive OpEx improvements across production lines. You will apply Lean Manufacturing and Six Sigma methods to reduce waste, lead improvement projects, and standardize best practices with cross-functional teams.

The role requires at least 5 years in manufacturing/operations, certification such as Lean Six Sigma (Black Belt/Green Belt) is highly desirable, strong analytical and project management skills, and ability to travel

Qualifications

• Starting Salary Range: $62,000-$65,000.
• Minimum of 5 years' experience in operations, manufacturing engineering, process improvement or a similar role.
• Strong working knowledge of Lean Manufacturing principles, Six Sigma methodologies, and operational excellence (OpEx).
• Professional certification such as Lean Six Sigma Black Belt or Green Belt is highly desirable.
• Strong analytical skills with demonstrated problem solving ability.
• Excellent project management skills with the ability to lead cross-functional teams and manage multiple projects simultaneously.
• Excellent verbal and written communication skills with the ability to present complex information clearly.
• Proficient in statistical analysis software, CAD/CAM, and MS Office Suite.
• Knowledge of manufacturing process controls and quality assurance methodologies.
• Experience in supply chain management, logistics or a similar field is advantageous.
• Demonstrated ability to design, develop, and implement systems for tracking operational metrics and improving processes.
• Awareness of health, safety, and environmental regulations.
• Must be a self-starter with the ability to work independently as well as part of a team.
• Ability to travel to various sites as required.

Responsibilities

• Apply continuous improvement techniques and methodologies in the production environment such as Lean Manufacturing, Six Sigma, and KPI establishment to reduce waste and improve productivity.
• Develop, implement, and lead initiatives for operational excellence (OpEx) including improvement projects and standardization of best practices across the organization.
• Analyze the effectiveness of existing operational processes and systems. Highlighting areas for improvement and initiating appropriate actions to implement changes.
• Collaborate with cross-functional teams to drive and implement process improvements, ensuring that root causes are addressed and that measurable improvements in performance are achieved.
• Conduct capacity utilization studies and production flow analyses to identify areas of potential efficiency improvements.
• Design layout of facilities, equipment, and offices for maximum efficiency, safety and regulatory compliance for both existing and new production lines.
• Conduct training sessions on the principles of OpEx and lean manufacturing for both team members and management, and support the change management process.
• Utilize advanced modeling and analysis tools to develop end-to-end supply chain network models that accurately reflect cost structures and resources impacting performance.
• Develop standardized process measurement tools to monitor consistency and predictability of operations.
• Manage and execute projects to reduce costs, improve service and enhance customer satisfaction.
• Perform regular audits of the process control system to ensure adherence to compliance and efficiency guidelines.
• Ensure environmental, safety, quality, and health standards and regulations are complied with at all times.

Skills

Lean Manufacturing

Six Sigma

OpEx

Lean Six Sigma

Black Belt

Project Management

Statistical Analysis

CAD/CAM

MS Office

Quality Assurance

Supply Chain

Tools

CAD/CAM

Statistical Software

Microsoft Excel

Job description

FORVIA HELLA in Flora, IL is seeking an experienced Operations Engineer to drive OpEx improvements across production lines. You will apply Lean Manufacturing and Six Sigma methods to reduce waste, lead improvement projects, and standardize best practices with cross-functional teams.

The role requires at least 5 years in manufacturing/operations, certification such as Lean Six Sigma (Black Belt/Green Belt) is highly desirable, strong analytical and project management skills, and ability to travel