Operational Excellence (OPEX) Intern

MAHLE Thermal and Filter Systems US; Murfreesboro (TN); On-site; USD 21,000 - 28,000; Part time

Job summary

MAHLE Thermal and Filter Systems US is seeking an Operational Excellence (OPEX) Intern to support continuous improvement across production processes. You will help analyze data, run cycle time studies, and contribute to lean initiatives that reduce waste and improve productivity.

You will participate in kaizen events, assist PFEP development, and help optimize material flows between the inbound warehouse, subassemblies, lines and outbound logistics.

Qualifications

• Proactive, analytical, and project-oriented mindset with strong attention to detail.
• Interest in manufacturing operations, lean principles, and process improvement.
• Advanced communication skills and Excel proficiency.

Responsibilities

• Conduct cycle time studies to identify bottlenecks and support line balancing.
• Participate in kaizen events and continuous improvement projects.
• Assist PFEP development and inventory optimization.
• Design and optimize internal material delivery routes between inbound/outbound logistics.

Skills

Lean manufacturing

Cycle time studies

Process improvement

Data analysis

Excel

Communication skills

Education

Pursuing degree in related field

Tools

Microsoft Office

Job description

Your Contribution:As an Operational Excellence (OPEX) Intern, you will support continuous improvement initiatives focused on optimizing production processes, material flow, and operational efficiency. You will contribute to data-driven projects that enhance productivity, reduce waste, and support lean manufacturing principles across the facility. Conduct cycle time studies to develop cycle time diagrams, identify production bottlenecks, and support line balancing activities. Apply lean manufacturing principles to participate in kaizen events and continuous improvement projects aimed at enhancing production line performance. Support the development and maintenance of Plan for Every Part (PFEP), including determining optimal inventory levels, organizing material flow, and implementing visual management standards. Assist in designing and optimizing internal material delivery routes between inbound warehouse, subassembly areas, production lines, and outbound logistics.

Your Experience & Qualifications:Proactive, analytical, and project-oriented mindset with strong attention to detail. Strong interest in manufacturing operations, lean principles, and process improvement. Advanced communication skills (verbal and written) Advanced Microsoft Office proficiency (Excel strongly preferred).

Our Offer:We will provide a collaborative environment working on exciting assignments, along with ongoing personal & career development opportunities.

#DiversityMatters with our inclusive culture, we welcome applications from all social, religious & ethnical backgrounds, disabilities both mental and physical, identities (gender) and neurodivergent people.

MAHLE is not currently hiring individuals for this position which now or in the future require sponsorship for employment based non-immigrant and immigrant visas. However, as a global company, MAHLE offers many job opportunities outside of the U.S. which can be found through our employment website www.jobs.mahle.comMAHLE Jobs & Career | Jobs With Opportunity to Advance MAHLE CareersFind your job at MAHLE. Get to know this leading international supplier to the automotive industry as an employer. Shape the future, with us.

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