Nylon Resin Polymerization Production Manager

EMS-CHEMIE (Business Unit EMS-GRIVORY)

Sumter (SC)

On-site

USD 120,000 - 180,000

Full time

10 days ago

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Job summary

EMS-Chemie, within the Polyamides (EMS-GRIVORY) unit, seeks a seasoned Polymerization Production Manager for nylon resins. You will lead 4 shift supervisors and 12 technicians, oversee safe, efficient polymerization and finishing operations, and partner with quality and maintenance teams to ensure product integrity.

The role requires extensive experience in polyamide polymerization, strong EI, and the ability to mentor a diverse operations staff across a 24/7 site in Sumter, SC.

Qualifications

  • Knowledge of Quality Management Systems.
  • Minimum 10 years of experience in polyamide resin production (polymerization).
  • Minimum 3 years of Supervisory/Management Experience.
  • Hands-on experience with batch polymerization and melt finishing.
  • Strong working knowledge of polymerization chemistry and process control.
  • Strong general computer skills and the ability to learn new software systems.
  • Strong technical troubleshooting skills.
  • Experience conducting data analysis and reporting.
  • Team player.
  • Critical thinking and problem solving skills.
  • Excellent organization and time management skills.
  • Ability to deal with all levels of internal and external stakeholders including local employees, site and business leaders, contract service providers, and vendors.
  • Fluency in written and oral English.
  • Strong communication, interpersonal, and influencing skills.
  • Comfortable working on the plant floor, in the control room and within an office.

Responsibilities

  • Within the approved limits of authority, company policies and budgets, ensure safe, cost-efficient production of neat specialty polyamides and plant materials.
  • Own day-to-day safety execution for a polymerization asset, including operating discipline, MOC, and incident investigations.
  • Ensure safe handling of diamines, diacids, additives, and hot polymer melts.
  • Lead toolbox talks, Job Safety Analyses, and field safety observations.
  • Maintain strong compliance with OSHA and environmental regulations.
  • Ensure resin meets specifications for RV/MVI/viscosity, color, moisture, inclusions, gels, and mechanical properties.
  • Work with Quality and Lab on root cause analysis of quality deviations.
  • Support new nylon grades, customer trials, and process changes.
  • Lead daily nylon polymerization operations including salt preparation, polymerization, finishing, and material handling.
  • Troubleshoot process, mechanical, and quality issues within the department.
  • Ensure proper execution of batch recipes, operating parameters, and grade changeovers.
  • Monitor critical process variables (temperature, pressure, residence time, toque, water content).
  • Support start-ups, shutdowns, and upset recovery in a small crew environment.
  • Directly supervise operators and shift supervisors in a lean 24/7 staffing environment.
  • Train operators on polymerization fundamentals, equipment operation, and abnormal condition response.
  • Set expectations for safety performance, operating discipline, and housekeeping standards.
  • Serve as first escalation point for technical and operational issues.
  • Work with maintenance to diagnose equipment failures and recurring issues.
  • Support planning and execution of maintenance activities.
  • Drive improvements in yield, cycle time, energy use, and product quality/consistency.
  • Lead small-scale capital and debottlenecking projects typical of a small site.
  • Reduce rework, waste, and off-spec generation.

Skills

Leadership
Team management
Communication
Problem solving
English fluency
Data analysis
OSHA compliance
Troubleshooting
Computer skills
Stakeholder management
Time management

Education

Bachelor's Degree in Chemical Engineering
Bachelor's Degree in Polymer Engineering
Bachelor's Degree in Chemistry

Tools

DCS/PLC control

Job description

EMS-Chemie, within the Polyamides (EMS-GRIVORY) unit, seeks a seasoned Polymerization Production Manager for nylon resins. You will lead 4 shift supervisors and 12 technicians, oversee safe, efficient polymerization and finishing operations, and partner with quality and maintenance teams to ensure product integrity.

The role requires extensive experience in polyamide polymerization, strong EI, and the ability to mentor a diverse operations staff across a 24/7 site in Sumter, SC.

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