NPI Quality Engineer, Advanced Manufacturing Excellence

jci; Gilbert (AZ); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Competitive salary & benefits

Growth opportunities

Collaborative team environment

Safety & integrity in operations

Job summary

Johnson Controls is seeking an Advanced Manufacturing Quality Engineer in Gilbert, AZ to ensure high-quality and reliable manufacturing of new products. You will lead APQP activities, DFMEAs, PFMEAs and Control Plans across NPIs and collaborate with Engineering, Manufacturing, and Plant Quality to drive robust processes.

The role emphasizes interaction with customers, ensuring their requirements are met and acted upon, while supporting RCA and 8D problem solving as needed.

Qualifications

• Experience with facilitating APQP, DFMEAs, PFMEAs, and Control Plans in a manufacturing or product development environment.
• Experience with a stage-gate product development process.
• Strong analytical and problem-solving skills with a focus on quality improvement.
• Excellent communication and collaboration abilities, with a track record of working effectively in cross-functional teams.
• Experience with introducing and establishing NPI Quality processes.
• Experience in interacting with customers and acting as their representative within internal teams.

Responsibilities

• Act as an SME for Quality APQP activities and lead in the implementation of them in NPI projects.
• Collaborate closely with Engineering, Manufacturing, and Plant Quality to facilitate the development and implementation of Quality Requirements Documents, Project Plan & Quality Stage Gate Deliverables, DFMEAs, PFMEAs, Control Plans, FRACAS/ ELC to ensure robust design and manufacturing processes.
• Maintain QRD deliverables throughout the stage gate process.
• Champion the implementation of process control plan for NPIs by working with manufacturing and plant quality team.
• Monitor and follow up on recommended actions from FMEAs as well as overall NPI project deliverables for fidelity to RCLP – JCI’ s stage-gate process.
• Interact with customers to address their needs and concerns while providing technical guidance and updates on quality initiatives.
• Act as the voice of the customer within internal discussions, ensuring their requirements and expectations are met effectively.
• As required, assist or lead Root Cause Analyses (RCAs) and 8D problem-solving processes related to warranty claims or commissioning issues.
• As required, participate in plant and/or process improvement workshops or Kaizens

Skills

APQP

DFMEA PFMEA

Root cause analysis

Cross-functional teamwork

Analytical thinking

Education

Bachelor's degree in engineering or related technical field

Tools

GD&T CAD software

Quality tools (SPC, MSA)

ISO 9001 knowledge

Job description

Johnson Controls is seeking an Advanced Manufacturing Quality Engineer in Gilbert, AZ to ensure high-quality and reliable manufacturing of new products. You will lead APQP activities, DFMEAs, PFMEAs and Control Plans across NPIs and collaborate with Engineering, Manufacturing, and Plant Quality to drive robust processes.

The role emphasizes interaction with customers, ensuring their requirements are met and acted upon, while supporting RCA and 8D problem solving as needed.