Night Shift: PE Foam Extrusion Operator

Pregis LLC.; Hopkinsville (KY); On-site; USD 42,000 - 54,000; Full time

Job summary

Pregis LLC in Kentucky is seeking a PE Foam Extrusion Line Operator for the 12-hour night shift. You will operate extrusion lines, monitor temperatures, pressures, and line speed to produce high-quality PE foam products.

The role requires mechanical aptitude, ability to read SOPs, and a safety-focused mindset. Experience in plastics manufacturing is preferred, and forklift certification is a plus.

Qualifications

• High school diploma or equivalent.
• Experience in extrusion or plastics manufacturing preferred.
• Strong mechanical aptitude and problem-solving skills.
• Ability to read and understand work instructions, specifications, and SOPs.
• Basic math skills for measurements and production calculations.
• Ability to safely operate manufacturing equipment.
• Willingness to work in a fast-paced production environment.

Responsibilities

• Set up and operate PE foam extrusion lines, including extruders, dies, cooling systems, and downstream equipment.
• Monitor and adjust process parameters such as temperature, pressure, blowing agents, screw speed, and line speed.
• Perform product changeovers, start-ups, and shutdowns efficiently for various PE foam products.
• Inspect finished foam for density, thickness, cell structure, and surface quality to meet specifications.
• Troubleshoot quality issues such as shrinkage, collapse, uneven cell structure, or surface defects.
• Perform routine maintenance, cleaning, and die conditioning to ensure optimal extrusion performance.
• Accurately complete production records, batch logs, and quality documentation.
• Follow safety procedures for handling heated materials, pressurized systems, and blowing agents.
• Coordinate with maintenance, quality, and production teams to optimize uptime and efficiency.
• Maintain a clean, organized, and safe work environment.

Skills

Extrusion experience

Mechanical aptitude

SOP reading

Safety conscious

Education

High school diploma

Tools

PLC/HMI

Forklift certified

Job description

Pregis LLC in Kentucky is seeking a PE Foam Extrusion Line Operator for the 12-hour night shift. You will operate extrusion lines, monitor temperatures, pressures, and line speed to produce high-quality PE foam products.

The role requires mechanical aptitude, ability to read SOPs, and a safety-focused mindset. Experience in plastics manufacturing is preferred, and forklift certification is a plus.