PE Foam Extrusion Line Operator — Hands-on Innovator

Pregis LLC.; Hopkinsville (KY); On-site; USD 24,796 - 30,307; Full time

Job summary

Pregis LLC. is seeking an experienced PE Foam Extrusion Line Operator for a 12-hour day shift (2-2-3 schedule). You will operate extrusion lines, monitor process parameters, perform changeovers, and ensure product quality and safety compliance in a fast-paced manufacturing setting.

The role requires mechanical aptitude, attention to detail, and the ability to troubleshoot extrusion equipment. Prior plastics experience is preferred; forklift certification and PLC/HMI familiarity are a plus.

Qualifications

• Experience in extrusion or plastics manufacturing preferred.
• Strong mechanical aptitude and problem-solving skills.
• Ability to read and understand work instructions, specifications and SOPs.
• Basic math skills for measurements and production calculations.
• Ability to safely operate manufacturing equipment.

Responsibilities

• Set up and operate PE foam extrusion lines, including extruders, dies, cooling systems and downstream equipment.
• Monitor and adjust process parameters such as temperature, pressure, blowing agents, screw speed and line speed.
• Perform product changeovers, start-ups and shutdowns efficiently for various PE foam products.
• Inspect finished foam for density, thickness, cell structure and surface quality.
• Troubleshoot issues like shrinkage, collapse, uneven cells, or surface defects.
• Perform routine maintenance, cleaning and die conditioning.
• Complete production records, batch logs and quality documentation.
• Follow safety procedures for heated materials, pressurized systems and blowing agents.
• Coordinate with maintenance, quality and production teams to optimize uptime.
• Maintain a clean, organized and safe work environment.

Skills

Extrusion

Mechanical aptitude

Problem-solving

Math skills

Education

High school diploma or equivalent

Tools

PLC/HMI

Forklift certification

Job description

Pregis LLC. is seeking an experienced PE Foam Extrusion Line Operator for a 12-hour day shift (2-2-3 schedule). You will operate extrusion lines, monitor process parameters, perform changeovers, and ensure product quality and safety compliance in a fast-paced manufacturing setting.

The role requires mechanical aptitude, attention to detail, and the ability to troubleshoot extrusion equipment. Prior plastics experience is preferred; forklift certification and PLC/HMI familiarity are a plus.