Multi-Plant Operations Manager, Metal Stamping & Fabrication

Phoenix Stamping Group; Atlanta (GA); Presencial; USD 110 000 - 150 000; Tempo integral

Resumo da oferta

Phoenix Stamping Group is seeking a Multi-Plant Operations Manager to own the day-to-day production, people, and processes across two facilities. You will drive safety, quality, cost, and delivery while building a culture of continuous improvement.

You will lead master production scheduling, own OEE and efficiency levers, and coordinate shipping, inventory control, and plant layout projects. Coach Supervisors, deploy 6S and QEK, partner with maintenance, and manage the plant P&L.

Qualificações

• Bachelor’s degree or equivalent technical experience.
• 5+ years of supervisory experience in manufacturing.
• Background in metal stamping and metal fabrication preferred.
• Working knowledge of Lean manufacturing principles.
• P&L experience with demonstrated financial impact.
• Quality systems experience (ISO 9001:2015 preferred).
• Strong analytical, organizational, and computer skills; comfortable with Excel and ERP reporting.
• Proven ability to schedule in and through ERP systems.
• Outstanding communication and leadership capabilities.

Responsabilidades

• Lead production, maintenance, tooling, and material handling across two plants.
• Master production scheduling aligned to demand and inventory objectives.
• Own OEE and efficiency levers that impact OTD, throughput, and labor on the P&L.
• Oversee shipping/receiving, inventory control, and material handling equipment upkeep.
• Support new equipment installations and facility layout projects; coordinate internal and contractor resources.
• Audit standard work and process control plans to prevent defects and minimize COPQ.
• Regularly review quality metrics with plant leadership; drive CAPAs.
• Develop staffing plans and coach Supervisors, Leads, and direct/indirect labor.

Conhecimentos

Leadership

Lean manufacturing

ERP reporting

P&L impact

Quality systems

Analytical skills

Communication

Scheduling

Inventory management

Safety

Formação académica

Bachelor's degree

Ferramentas

ERP software

Descrição da oferta de emprego

Role OverviewReports to: Vice President of ManufacturingAs the Multi-Plant Operations Manager for two Phoenix Stamping Group facilities, you own the day-to-day performance of production, people, and processes. Your mission: deliver industry-leading safety, quality, cost, and delivery while building a culture of continuous improvement.A Day in the LifeYour morning starts with a safety walk and a cross-functional huddle. You confirm staffing levels, validate production schedules against customer demand and inventory goals, and review OEE trends that drive on-time delivery, plant output, and variable labor on the P&L. By midday, you’re partnering with Maintenance and Tooling to prioritize preventive work, supporting an equipment installation or layout changeover, and auditing standard work and process control plans to keep defects and COPQ down. In the afternoon, you coach Supervisors and Leads, review quality metrics and root causes with plant leaders, and advance Quick and Easy Kaizen (QEK) ideas. You finish with a 6S walkthrough, reconcile operating expenses to budget, and tee up tomorrow’s improvements.What You Will LeadFull operational leadership for Production, Maintenance, Tooling, and Material Handling across two plants.Safety stewardship: serve on the safety committee, drive root-cause investigation and corrective actions.Statutory training and compliance coordination.Master production scheduling aligned to demand and inventory objectives.Ownership of OEE and efficiency levers that impact OTD, throughput, and variable labor on the P&L.Shipping/receiving execution, inventory control (including cycle counts), and material handling equipment upkeep.Support for new equipment installations and facility layout projects; coordinate internal and contractor resources to hit timelines.Audits of standard work and process control plans to prevent defects and minimize quality-related costs.Regular reviews of quality metrics with plant leadership; deploy effective corrective and preventive actions.Ongoing assessment of staffing to meet current and future production needs.Development, coaching, and performance evaluation of Supervisors, Leads, and direct/indirect labor.Operator skill development and training program build-out to support growth.Implementation and sustainment of 6S and visual factory systems.Application of current operational theory and best practices; translate concepts for team adoption.Budgeting and management of plant P&L; influence variable labor and operating expense performance.Management of the Quick and Easy Kaizen (QEK) program to achieve quarterly targets.Continuous ImprovementDeploy Lean tools and techniques to improve flow, raise efficiency, and lower operating costs.Use data collection and structured problem-solving to drive sustainable fixes.Invite and leverage ideas from every employee to implement meaningful improvements.Operate the Right WayChampion continuous improvement via training, procurement, and process enhancements.Maintain an organized, clean, and safe workplace using 6S; participate in audits.Collaborate across functions to align capabilities, changes, timelines, and deliverables.Ensure alignment with requirements for quality management, health and safety, legal stipulations, environmental policies, and duty of care.Act according to company policies and the highest lawful and ethical standards.How Success Is MeasuredSafety Recordable Incident Rate (RIR)Overall Equipment Effectiveness (OEE)Continuous Improvement activity (6S, QEK)Quality metrics, including Cost of Poor Quality (COPQ)On-Time Delivery (OTD)Operating expense performance vs. budgetGross Margin percentageQualificationsBachelor’s degree or equivalent technical experience.5+ years of supervisory experience in manufacturing.Background in metal stamping and metal fabrication preferred.Working knowledge of Lean manufacturing principles.P&L experience with demonstrated financial impact.Quality systems experience (ISO 9001:2015 preferred).Strong analytical, organizational, and computer skills; comfortable with Excel and ERP reporting.Proven ability to schedule in and through ERP systems.Outstanding communication and leadership capabilities.Core CompetenciesLeadership and people managementContinuous improvementStandard Operating Procedures (SOPs)Supervisory experienceOSHA 10-Hour CertificationProduction optimizationLean manufacturingCoaching and mentoringOperational metrics and KPI managementERP and MRP systemsProduction planning and schedulingInventory management and controlWorkplace safety and EHS managementScheduling expertiseBudgeting and forecastingTools and Technologies in Our EnvironmentMIG welderThread gauges (GO/NO-GO)CNC laser cutterPunch pressPress brakeStamping pressCold heading machineRobotic welderERP softwareCalipers and micrometersIndustrial robot